Polaris 9919078 Manuel d'utilisateur

7INTRODUCTIONVehicle Identification NumbersThe tunnel vehicle identification number (VIN) and engine serialnumber are important for model i dentificat

97MAINTENANCEGeneral MaintenanceExhaust SystemCheck the exhaust system for wear or damage at approximately 1000miles (1600 km). To inspect, allow the

98MAINTENANCEGeneral MaintenanceCoolant MixtureThe coolant supplied in the system is a 50/50 mixture ofethylene-glycol and distilled water. This mixtu

99MAINTENANCEGeneral MaintenanceFlushing the Cooling SystemTo ensure that the coolant maintains its ability to protect the engine,the system should be

100MAINTENANCEGeneral MaintenanceBleeding t h e Cooling SystemCAUTIONIf coolant flow becomes restricted or plugged, coolant loss, airlock or engine da

101MAINTENANCEGeneral MaintenanceDrive Chain TensionTo obtain correct chain tension:1. Rotate the driven clutchcounterclockwise to move allchain slack

102MAINTENANCEGeneral MaintenancenHydraulic Brake InspectionFrequently inspect the brakelever reserve. Firmlydepress the brake lever andmeasure the cl

103MAINTENANCEGeneral MaintenanceBrake Components1. Brake Caliper2. Chaincase3. Brake Disc4. Backing Plate5. Brake Pad Material (Replace when thicknes

104MAINTENANCEGeneral MaintenanceBrake FluidWARNINGAfter opening a bottle of brake fluid, always discard any unusedportion. Never store or use a parti

105MAINTENANCEGeneral MaintenanceBleeding the Hydraulic Brake SystemAir in the hydraulic brake system will cause spongy brake lever action.Bleed the s

106MAINTENANCEGeneral MaintenanceMechanical Brake Lever TravelWARNINGImproper brake adjustment could result in brake failure and leadto serious injury

8SAFETYOperator SafetyThe following signal words and symbols appear throughout thismanual and on your vehicle. Your safety is involved when these word

107MAINTENANCEGeneral MaintenanceHeadlight AdjustmentThe headlight may be adjusted forvertical aim using the followingprocedure:1. Place the snowmobil

108MAINTENANCEGeneral MaintenanceRemoving Halogen Bulbs - High/Low Beam1. Pinch the ends of the spring (1)together and lift until it releasesfrom the

109MAINTENANCEGeneral MaintenanceTaillight Replacement1. Remove the rear storage cover (A) if equipped.2. Depending on your model, remove the screws (

110MAINTENANCEGeneral MaintenanceClutch SystemWARNINGIf you become aware of higher than normal clutch engagement oran unusual vibration or shift patte

111MAINTENANCEGeneral MaintenancenDrive Belt ConditionPeriodically check the condition and tension of the drive belt, andalways carry a spare. Inspect

112MAINTENANCEGeneral MaintenanceDrive Belt Installation1. Drop the drive belt over thedrive clutch and pull back theslack (A).NOTE: To ensure satisfa

113MAINTENANCEGeneral MaintenancenDrive Belt DeflectionMeasure belt deflection with bothclutches at rest and in their fullneutral position.Place a str

114MAINTENANCEGeneral MaintenanceTorque StopIf your snowmobile is equippedwith an engine torque stop (1),periodically check torque stopclearance. W it

115MAINTENANCEGeneral MaintenanceTool KitA tool kit is included with eachmachine for emergency androutine maintenance. Your tool kitwill contain only

116MAINTENANCEGeneral MaintenanceFall Tune-UpFor maximum performance, arrange for a fall service tune-up with yourPolaris dealer. His experienced and

9SAFETYOperator SafetyWARNINGDriving a snowmobile requires your full attention. DO NOT drinkalcohol or use drugs or medications before or while drivin

117MAINTENANCETrack MaintenanceTrack InspectionWARNINGBroken track rods are a serious safety hazard. They can cause arotating track to come off the ma

118MAINTENANCETrack MaintenanceWARNINGMoving parts can cut and crush body parts. When performing thechecks and adjustments recommended on the followin

119MAINTENANCETrack MaintenanceTrack Tension DataSuspension Weight MeasurementLocationSlackMeasurementEdge 136(Indy 340 Touring)10 lbs. (4.54 kg) 16″

120MAINTENANCESteering SystemSki AlignmentWARNINGImproper ski alignment or adjustment may cause loss of steeringcontrol, resulting in serious injury o

121MAINTENANCESteering SystemEdge IFSWideTrakXY10″10″10″10″XY

122MAINTENANCESteering SystemSteering Inspection and AdjustmentEach week, or before a long ride, check fasteners and tighten ifnecessary. Specific fas

123MAINTENANCESteering SystemnSki SkagsWARNINGWorn skis and/or skags will adversely affect handling. Loss ofvehicle control may result, causing seriou

124MAINTENANCESuspension MaintenancenHi-Fax WearCheck Hi-fax wear by measuring the thickness at several points alongthe rail (A). Replace Hi-fax when

125MAINTENANCESuspension MaintenanceLoose nuts and bolts can reduce your snowmobile’s reliability andcause needless repairs and down time. Before begi

126MAINTENANCEExtended StorageControls and Lin kag eAll bushings, spindle shafts, tie rod ends, and cables should receive alight coat of oil or grease

10SAFETYOperator SafetyStay Away From Moving PartsWARNINGNever hold the snowmobile up or standbehind it while warming up the track. Aloose track or fl

127MAINTENANCEExtended StorageEngine and Carburetor ProtectionUsing a fuel stabilizer and topping off the fuel tank eliminates the needto drain the fu

128MAINTENANCEExtended StorageTrack and SuspensionModerate track tension should be maintainedduring summer storage. The machine shouldbe supported off

129MAINTENANCEBatteryBattery FluidWARNINGBattery electrolyte is poisonous. It contains acid! Serious burnscan result from contact with the skin, eyes,

130MAINTENANCEBatteryBattery ConnectionsKeep battery terminals and connections free of corrosion. Whencleaning is necessary, remove the corrosion with

131MAINTENANCEBatteryBattery In stallatio nWARNINGBatteries contain gases that can explode. If the battery vent tubeis pinched or kinked, battery gase

132POLARIS PRODUCTSPart No. DescriptionEngine Lubricants2870791 Fogging Oil (12 oz. Aerosol)2871098 Premium 2-Cycle Engine Oil (qt.)2871097 Premium 2-

133TROUBLESHOOTINGEngine TroubleshootingCAUTION: Unless you have experience and training in two-cycleengine repair, see your dealer if technical probl

134TROUBLESHOOTINGEngine TroubleshootingProblem Probable Cause SolutionNoise in drivesystemBroken drive clutchcomponentsSEE YOUR DEALER.Bearing failur

135TROUBLESHOOTINGEngine TroubleshootingProblem Probable Cause SolutionEngine turnsbut fails to startFaulty ignition Remove spark plug(s) and replace

136TROUBLESHOOTINGSuspension TroubleshootingEdge 136 Suspension (Indy 340 Touring)Problem Solution (perform only one change at a time)Rear suspensionb

11SAFETYOperator SafetySurvival PreparationFor your safety, always ride in a group of other snowmobilers. Alwaystell someone where you’re going and ho

137TROUBLESHOOTINGSuspension TroubleshootingEdge Touring Suspension (ETS) and ETS ACEProblem Solution (perform only one change at a time)Rear suspensi

138TROUBLESHOOTINGBelt TroubleshootingBelt Wear/Burn DiagnosisCauses SolutionsDriving at low RPM Drive at higher RPMs. Gear the machine down. Check be

139WARRANTYService And Warranty InformationObtaining Service and Warranty AssistanceRead and understand the service data and the Polaris warrantyinfor

140WARRANTYLimited WarrantyPolaris Sales Inc., 2100 Highway 55, Medina, MN 55340, provides a ONE YEAR LIM-ITED WARRANTY on all components of the Polar

141WARRANTYLimitations of warranties and remediesALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IM-PLIED WARRANTIES OF MERCHANTABILITY AND F

142WARRANTYConditions and ExclusionsIn order to qualify for warranty, the product must have been properly set up and tested bya Polaris Dealer (if app

143WARRANTYPolaris Second Year Engine Service ContractSecond Year Engine Service Contract is standard on all eligible new and unusedsnowmobiles that w

144WARRANTYExported VehiclesEXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WAR-RANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOL

145INDEXAAccessories 48-51...Air Box 23...Air Pollution 6...Avalanches 15...

146INDEXGGearcase Oil Level 88...General Maintenance 93-116...Grab Handle Adjustment 47...HHalogen Bulbs 108...

12SAFETYOperator SafetyDisabled OperatorsSafe operation of this rider-active vehicle requires good judgement andphysical skills. Operators with cognit

147INDEXSShock, Indy Select Rear, Edge 136 38...Signal words 8...Skag Replacement 123...Ski Alignment 120...

13SAFETYOperator SafetyExcessive SpeedWARNINGHigh speed driving, especially at night, could result in seriouspersonal injury or death. Always reduce s

14SAFETYOperator SafetyDriver AwarenessSlow down when traveling near poles,posts, or other obstacles. Be especiallyalert if you’re snowmobiling after

15SAFETYOperator SafetyAvalanch esSnowmobilers should always be properlytrained and equipped before traveling inmountainous terrain:S Take an avalanch

16SAFETYOperator SafetyIce and Snow Build-upWARNINGIce and snow build-up may interfere with the steering of yourmachine, resulting in serious injury o

17SAFETYOperator SafetyDriving in Hilly TerrainWARNINGClimbing a hill or crossing the face of a slope may result in loss ofbalance and machine roll-ov

18SAFETYOperator SafetyDriving DownhillWhen riding downhill, shift your weight to the rear of the machine andreduce your speed to a minimum. Apply jus

19SAFETYOperator SafetyIntake SilencerDo not operate the engine with the intake silencer or filter removed.Damage to the engine may occur if the intak

20SAFETYOperator SafetyPowder Sno w OperationMoveable hood closures are included on some P olaris snowmobiles.They are normally left open and are loca

21SAFETYOperator SafetyDriving ResponsiblyEvery snowmobile handles differently, and even the most docileconditions may become dangerous if operators d

22SAFETYOperator SafetyWindchill/Temperature ChartsThe following information is provided to help you determine whentemperatures become dangerous for r

23SAFETYSafety Decals and LocationsWarning decals have been placed on the snowmobile for yourprotection. Read and follow the instructions of the decal

24SAFETYSafety Decals and LocationsTrack WarningThe track warning decal is located on the rear of the tunnel:Cargo Carrier W arningsMachines with a ca

25SAFETYSafety Decals and LocationsStandard Reverse WarningThe Polaris WideTrak snowmobileis equipped with standard reverse.The reverse warning decal

26SAFETYSafety Decals and LocationsElectronic Reverse WarningPolaris snowmobilesequipped with electronicreverse will have theelectronic reverse warnin

WARNINGWARNINGRead, understand, and follow all of the instructionsand safety precautions in this manual and on allproduct labels.Failure to follow the

27SAFETYSafety Decals and LocationsOperation WarningOperation warningdecals are present onthe console of allPolaris snowmobiles, inboth French andEngl

28SAFETYSafety Decals and LocationsOperation WarningTouring ModelsWideTrakAVERTISSEMENTAVERTISSEMENT

29FEATURESSome Polaris snowmobiles are equipped with special features.Operating controls and special feature controls are illustrated on thispage. Not

30FEATURES1. Hood2. Headlight3. Passenger Lumbar Adjuster(Touring models)4. Windshield5. Handlebar6. Operator Seat7. Passenger Seat8. Trunk Cover9. Ta

31THE PERFECT FITFront Suspension AdjustmentsBreak in the suspension for approximately 150 miles (240 km) andre-grease all suspension parts before mak

32THE PERFECT FITFront Suspension AdjustmentsWARNINGAlways verify ski alignment before making adjustments to theIFS. See page 120 to check alignment.

33THE PERFECT FITFront Suspension AdjustmentsShock DampingAdjustments to the compressionstiffness of Indy Select orRydeFX SOLO shocks can bemade by tu

34THE PERFECT FITFront Suspension AdjustmentsAdjusting Front Shock Spring PreloadIncreasing spring preload will increaseski-to-ground pressure. Decrea

35THE PERFECT FITFront Suspension AdjustmentsShock ValvingRydeFX or RydeFX SOLO shocks can be revalved if spring preloadalone isn’t sufficient and fur

36THE PERFECT FITRear Suspension AdjustmentsRider weight, riding style, t rail conditions, and vehicle speed all affectsuspension action.Each rear sus

37THE PERFECT FITEdge 136 Rear Suspension Adjustments(Indy 340 Touring)Initial Spring Preload Setting (Sag Method)To set up the EDGE rear suspensionto

38THE PERFECT FITEdge 136 Rear Suspension Adjustments(Indy 340 Touring)Rear Spring TensionTo adjust rear torsion spring tension, rotate the t hree-pos

39THE PERFECT FITEdge 136 Rear Suspension Adjustments(Indy 340 Touring)Optional Coil SpringsDifferent rate coil springs are available for some shocks

40THE PERFECT FITEdge 136 Rear Suspension Adjustments(Indy 340 Touring)Rear To Front Cou p lin g and the Rear Rear ScissorStop (RRSS)The rear rear sci

41THE PERFECT FITEdge 136 Rear Suspension Adjustments(Indy 340 Touring)Weight Transfer During AccelerationRear Rear Scissor Stop (RRSS)The preferred m

42THE PERFECT FITEdge Touring Suspension (ETS) AdjustmentsTorsion SpringsTwo torsion springs are used on the rear arm ofthe ETS. Preload adjustments c

43THE PERFECT FITEdge Touring Suspension (ETS) AdjustmentsInitial Setup an d CalibrationThe following information has been compiled to assist you in t

44THE PERFECT FITETS ACE AdjustmentsThe ETS ACE (Adjustable Control Electronics) is a new featureavailable for some ETS rear suspensions. It enables a

45THE PERFECT FITETS ACE AdjustmentsETS ACE SettingsIMPORTANT NOTES:The time to move one position can take up to 12 seconds depending onthe rear shock

46THE PERFECT FITWideTrak Rear Suspension AdjustmentsRear Spring SettingsRear spring adjustment is primarily a control for riding comfort. Tocheck for

2Copyright 2004 Polaris Sales Inc. All information contained within this publication isbased on the latest product information at the time of publicat

47THE PERFECT FITHandlebar AdjustmentFollow these steps to adjust the handlebars for a personal fit.1. Remove the handlebar cover toexpose t he handle

48THE PERFECT FITAccessoriesPolaris offers a wide range of accessories for your snowmobile. Frommap light to electric start, Polaris has the accessori

49THE PERFECT FITAccessoriesTraction ProductsAnother way to tailor your machine is to i nstall traction products. Seeyour dealer about installing stud

50THE PERFECT FITAccessoriesUse only Polaris traction products on your snowmobile. Trackwarranties are void if track damage or failure results from im

51THE PERFECT FITAccessoriesWear StripsTo avoid excessive tunnel wear, tunnel wear strips must be installedwhenever track studding is used. Several we

52PRE-RIDE INSPECTIONSPre -Ride ChecklistInspect all items on the checklist for proper operation or conditionbefore each use of the snowmobile. Proced

53PRE-RIDE INSPECTIONSBefore Starting the EngineWARNINGWorn, damaged, or malfunctioning components may causeserious injury or death. Before starting t

54PRE-RIDE INSPECTIONSBefore Starting the EnginenHydraulic BrakesProperly functioning brakesare critical to your safety.Always check the followingitem

55PRE-RIDE INSPECTIONSBefore Starting the EngineMechanical BrakesBrake Lever TravelFirmly depress the brake lever. Measurethe distance (A) between the

56PRE-RIDE INSPECTIONSBefore Starting the EnginenCheck for Proper Operation of Steering SystemManually turn the skis completely to the right and to th

3WELCOMEThank you for purchasing a P olaris vehicle, and welcome to ourworld-wide family of Polaris owners. We proudly produce an excitingline of util

57PRE-RIDE INSPECTIONSStart the Engine and Checkn Transmission: Make sure the reverse is not engaged beforestarting your machine.n Engine Stop Switch:

58OPERATIONStarting the EngineWARNINGBefore starting the engine, always refer to all safety warningspertaining to snowmobile operation. Never start yo

59OPERATIONStarting the EngineStarting a Cold Engine (Electric Start)Do not depress the throttleuntil the engine starts.1. Flip choke toggle toFULL ON

60OPERATIONEngine Break-InNo single action on your part is as important to long, trouble-freemachine life as proper break-in of a new or rebuilt engin

61OPERATIONEngine Break-InOil Injection SystemCAUTIONSerious engine damage can occur without the proper lubrication.Check the oil tank level often dur

62OPERATIONTrack Warm-UpWARNINGA loose track or flying debris could cause serious personal injuryor death. Stand clear of the front of the machine and

63OPERATIONSlide Rail and Track CoolingCAUTIONInadequate cooling and lubrication will lead to overheating of theslide rail and track, resulting in pre

64OPERATIONFuelThe fuel used i n your Polaris engine is as important to engine life andperformance as the lubricant used.Your Polaris engine is design

65OPERATIONFuelFuel Reserve Capacity (Mechanical Gauge)There are approximately two gallons of fuel left in the tank when themechanical fuel gauge read

66OPERATIONOilnLow Oil Indicator LightThe low oil indicator light will indicate when to add oil. See page 61for oil recommendations.When the low oil i

4TABLE OF CONTENTSIntroduction 5...This section contains helpful information for owners and drivers andillustrates the loc

67OPERATIONCarburetionProper carburetor adjustment is critical. A lean mixture (too much air,too little fuel) may result in piston burning, bearing fa

68OPERATIONn Engine Stop SwitchPush down on the engine stopswitch (A) to stop the engine in anemergency. This will ground outthe ignition and bring t

69OPERATIONn Throttle LeverWARNINGAn improperly functioning throttle lever may cause erraticmachine behavior and loss of control, which could result i

70OPERATIONPassenger SeatThe passenger seat features an adjustable lumbarsupport. To adjust for rider comfort, rotate thelumbar adjustment knob (A).Th

71OPERATIONEmergency StoppingThe following chart lists methods for stopping the snowmobile in theevent of an emergency. Refer to page 68 for more i nf

72OPERATIONEmergency StartingYour machine is equipped with a tool kit containing essential tools foremergency use. Machine’s equipped with electric st

73OPERATIONReverse OperationWARNINGImproper reverse operation, even at low speeds, may cause lossof control, resulting in serious injury or death.S Al

74OPERATIONReverse OperationElectronic Reverse (PERCt)Electronic reverse will activate only if the engine is below 4000 R PM(3000 RPM on fan cooled mo

75OPERATIONDaily StorageAt the end of each ride, park the snowmobileon a level surface and s upport it at the rearwith an appropriate track stand. The

76MAINTENANCEPolaris Recommended Maintenance ProgramTo ensure many trouble-free miles of snowmobiling enjoyment, followrecommended regular maintenance

5INTRODUCTIONImportant Notes for Owners and Driversn After reading this manual, store it in t he snowmobile forconvenient reference. It should remain

77MAINTENANCEPeriodic Maintenance Interval TableThe following chart i s a guide based on average riding conditions. Youmay need to increase frequency

78MAINTENANCEPeriodic Maintenance Interval TableSeePFrequencyItemPage150 mi.(240 km)500 mi.(800 km)1000 mi.(1600 km)2000 mi.(3200 km)Pre-SeasonBrakesH

79MAINTENANCEPeriodic Maintenance Interval TableSeePFrequencyItemPage150 mi.(240 km)500 mi.(800 km)1000 mi.(1600 km)2000 mi.(3200 km)Pre-SeasonElectri

80MAINTENANCEPeriodic Maintenance Interval TableSeePFrequencyItemPage150 mi.(240 km)500 mi.(800 km)1000 mi.(1600 km)2000 mi.(3200 km)Pre-SeasonChassis

81MAINTENANCEMaintenance LogPresent this section of your manual to your dealer each time yoursnowmobile is serviced. This will provide you and future

82MAINTENANCEMaintenance LogAdditional Services PerformedAuthorized Polaris Servicing DealerServicing TechnicianDate MileageType of ServiceAdditional

83MAINTENANCELubricationLubricate the suspension and steering components with PolarisPremium grease at 500 miles (800 km) and annually or aboutevery 1

84MAINTENANCELubricationThe suspension pivot shafts should be l ubricated with Polaris PremiumAll Season Grease at 500 miles (800 km) initially, every

85MAINTENANCELubricationETS ACE SuspensionWideTrak Suspen sio n

86MAINTENANCELubricationJackshaft Bearing GreasingLoosen the driven clutch retaining boltand pull the clutch outward to expose thebearing and grease f

6INTRODUCTIONPreservation of the EnvironmentPolaris i s committed t o supporting an environmental educationcampaign. We encourage state and provincial

87MAINTENANCELubricationThrottle CableLubricate the throttle cable (1) lightlywith grease or oil. With the engine off,turn the handlebars to the left

88MAINTENANCELubricationnGearcase Oil Level (WideTrak)It’s the operator’s responsibility tomaintain proper gearcase oil level.To check the oil level,

89MAINTENANCELubricationnChaincase Oil LevelIt’s the operator ’s responsibility to check and maintain the properchaincase oil level.To check the oil l

90MAINTENANCEGeneral MaintenanceSpark PlugsIt’s very important to use the correct spark plug for your machine. Aspark plug with a heat range too high

91MAINTENANCEGeneral MaintenanceSpark PlugsSpark plug condition is indicative of engine operation. The spark plugfiring end condition should be read a

92MAINTENANCEGeneral MaintenanceIntake FilterThe intake foam filter limits snow ingestion into the intake system.When operating i n loose powder snow,

93MAINTENANCEGeneral MaintenanceVariable Exhaust System (VES)Maintena nc e of the VES is limited to a periodic inspection andclea ning of system compo

94MAINTENANCEGeneral MaintenanceWater/Sediment T rap ServiceMost P olaris snowmobiles contain patented carburetor bowlwater/sediment traps located at

95MAINTENANCEGeneral MaintenanceFuel Filter/Fuel LinesSee your Polaris dealer for replacement of the in-tank fuel filter (1)every 1000 miles (or annua

96MAINTENANCEGeneral MaintenanceGeneral Carburetor InformationThe number stamped in the end of the main jet indicates the jet size.The jet installed a