Polaris ATP 330 4x4 Manuel d'utilisateur

7SAFETYOperator SafetyWARNINGFailure to follow the warnings contained in this manual can resultin serious injury or death.A Polaris ATV is not a toy a

97MAINTENANCE AND LUBRICATIONAdjustmentsSide Panel RemovalNOTE: Side panel removal may be difficult until the locking tabs andreceivers have been snap

98MAINTENANCE AND LUBRICATIONAdjustmentsWARNINGOperating your ATV with worn tires, improperly inflated tires,non-standard tires or improperly installe

99MAINTENANCE AND LUBRICATIONAdjustmentsWARNINGImproperly installed wheels can adversely affect tire wear andvehicle handling, which can result in ser

100MAINTENANCE AND LUBRICATIONAdjustmentsFront Wheel Hub TighteningFront wheel bearing tightness and spindle nut retention are criticalcomponent opera

101MAINTENANCE AND LUBRICATIONFilter SystemsAir Filter1. Remove the seat, release theclips, and remove the airbox cover.2. Loosen the clamp andremove

102MAINTENANCE AND LUBRICATIONLightsWhen servicing a halogen lamp, don’t touch the lamp with barefingers. Oil from your skin leaves a residue, causing

103MAINTENANCE AND LUBRICATIONLightsLower Headlight Lamp Replacement1. Turn the back of theheadlight harness in acounter-clockwisedirection to loosen

104MAINTENANCE AND LUBRICATIONLightsHeadlight Housing Replacement1. Remove the three screws on the headlight pod.2. Using a small flat-blade screwdriv

105MAINTENANCE AND LUBRICATIONLightsHigh Beam AdjustmentThe headlight beam can be adjusted to any position desired by turningthe adjusting knob on the

106MAINTENANCE AND LUBRICATIONSpark PlugsS Use t he recommended spark plugs for your model(see SPECIF ICATIONS beginning on page 124).S Make sure the

8SAFETYOperator SafetyThe following signal words and symbols appear throughout thismanual and on your ATV. Your safety is involved when these wordsand

107MAINTENANCE AND LUBRICATIONVehicle ImmersionCAUTIONIf your vehicle becomes immersed, major engine damage canresult if the machine is not thoroughly

108MAINTENANCE AND LUBRICATIONSpark ArrestorWARNINGFailure to heed the following warnings while servicing the sparkarrestor could result in serious in

109MAINTENANCE AND LUBRICATIONRecoil HousingTo prevent possible engine damage,always drain the recoil housing (1) afteroperating the ATV in very wet c

110MAINTENANCE AND LUBRICATIONBatteryWARNINGImproperly connecting or disconnecting battery cables can resultin an explosion and cause serious injury o

111MAINTENANCE AND LUBRICATIONBatteryBattery StorageWhenever the vehicle is not used for a period of three months or more,remove the battery from the

112MAINTENANCE AND LUBRICATIONBatteryBattery ChargingNOTE: Always verify battery condition before and 1-2 hours after theend of charging.State ofCharg

113MAINTENANCE AND LUBRICATIONCleaning and StorageSee page 119 for the part numbers of Polaris products.Cleaning the ATVKeeping your ATV clean will no

114MAINTENANCE AND LUBRICATIONCleaning and StorageStorage TipsSee page 119 for the part numbers of Polaris products.CAUTIONStarting the engine during

115MAINTENANCE AND LUBRICATIONCleaning and StorageStorage TipsSee page 119 for the part numbers of Polaris products.Fog the EngineRemove the spark plu

116MAINTENANCE AND LUBRICATIONCleaning and StorageStorage TipsBattery StorageRemove the battery from the vehicle and ensure that it’s fully chargedbef

9SAFETYOperator SafetyWARNINGSerious injury or death can result if you do not follow theseinstructions and procedures, which are outlined in further d

117MAINTENANCE AND LUBRICATIONCleaning and StorageChrome Wheel Care (if equipped)Proper maintenance will protect chrome wheels from corrosion,preserve

118-NOTES-

119POLARIS PRODUCTSPart No. DescriptionEngine Lubricant2870791 Fogging Oil (12 oz. Aerosol)2871281 Premium 4 Synthetic 0W-40 (4-Cycle) Engine Oil (qt.

120TROUBLESHOOTINGDrive Belt and Cover ProblemsPossible Cause SolutionDriving the ATV onto apickup or tall trailer inhigh range.Shift transmission to

121TROUBLESHOOTINGContact your Polaris dealer for service if you’re unable to identifysolutions using the following charts.Engine Doesn ’t Turn OverPo

122TROUBLESHOOTINGEngine BackfiresPossible Cause SolutionWeak spark from spark plugs Inspect, clean and/or replace spark plugsIncorrect spark plug gap

123TROUBLESHOOTINGEngine Stops or Loses PowerPossible Cause SolutionOut of fuel Turn fuel valve to reserve, refuelKinked or plugged fuel vent line Ins

124SPECIFICATIONSATP 330 4X4Gross Vehicle Weight 1300 lbs./590 kgFuel Capacity 3.25 gal./12.3 lTowing Rating 1000 lbs./454 kgUnbraked Trailer T owing

125SPECIFICATIONSATP 330 4X4Driving System Type PVTShift Type Side Lever (H/L/N/R/P)Gear Reduction - Low 11.57:1Gear Reduction - Reverse 6.84:1Gear Re

126SPECIFICATIONSATP 500 4X4Gross Vehicle Weight 1500 lbs./680 kgFuel Capacity 3.25 gal./12.3 lTowing Rating 1225 lbs./556 kgUnbraked Trailer T owing

10SAFETYOperator SafetyS Always have the ATV inspected by an authorized Polaris dealer ifit’s been involved in an accident.S Never operate on hills to

127SPECIFICATIONSATP 500 4X4Lubrication System Dry SumpDriving System Type PVTShift Type Side Lever (H/L/N/R/P)Gear Reduction - Low 8.66:1Gear Reducti

128WARRANTYLIMITED WARRANTYPolaris Industries Inc., 2100 Highway 55, Medina, MN 55340, gives a SIX MONTH LIM-ITED WARRANTY on all componentsof the Pol

129WARRANTYLIMITATIONS OF WARRANTIES AND REMEDIESALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIEDWARRANTIES OF MERCHANTABILITY AND FIT

130WARRANTYExported VehiclesEXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NOWARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT ISSOLD O

131WARRANTYCalifornia Emission Control Warranty StatementYour Warranty Rights and ObligationsThe California Air Resources Board and Polaris Industries

132WARRANTYCalifornia Emission Control Warranty StatementWarranty PeriodThis warranty period begins on the date, which the LSI engine is delivered, to

133WARRANTYCalifornia Emission Control Warranty StatementWhat is Not Covered Under This WarrantyThis warranty does not cover any emission-related part

134WARRANTYCalifornia Emission Control Warranty StatementMaintenance ScheduleItem Maintenance Interval(whichever comes first)RemarksHours Calendar Mil

135WARRANTYCalifornia Emission Control Warranty StatementRepair and Replacement of Emission-Related PartsIt is recommended that only LSI engine replac

136INDEXAAccessories 73...Adjustments 90-100...Age Restrictions 7...Air Filter 101...

11SAFETYOperator SafetyS Wet brakes may have reduced stopping ability. Test your brakes afterleaving water. If necessary, apply them lightly several t

137INDEXMMain Switch 33...MAINTENANCE ANDLUBRICATION 73-117...Maintenance Record 78...Making Turns 59...

12SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDOperating this ATV without proper instruction.WHAT CANHAPPENThe risk of an accident is greatly increased

13SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDCarrying a passenger on an ATV.WHAT CANHAPPENCarrying a passenger greatlyreduces the operator’s ability

14SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDOperating an ATV on pavedsurfaces, including sidewalks,paths, parking lots, anddriveways.WHAT CANHAPPENA

15SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDOperating this ATV withoutwearing an approved helmet,eye protection and protectiveclothing.WHAT CANHAPPE

16SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDOperating the ATV at excessive speeds.WHAT CANHAPPENExcessive speed increases the operator’s chance of l

Part No. 9919515 Rev 03PRINTED IN THE USAWARNINGImproper vehicle use can result in SEVERE INJURY or DEATH.READ OWNER'S MANUAL.FOLLOW ALL INSTRUC

17SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDFailure to inspect the ATV before operating.Failure to properly maintain the ATV.WHAT CANHAPPENPoor main

18SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDFailure to use extracaution when operatingthe ATV on unfamiliarterrain.WHAT CANHAPPENUnfamiliar terrain

19SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDT urning improperly.WHAT CANHAPPENImproper turns could cause loss of control and lead to a collisionor o

20SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDClimbing hills improperly.WHAT CANHAPPENImproper hill climbing couldcause loss of control oroverturn.HOW

21SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDT raveling downhillimproperly.WHAT CANHAPPENImproperly descendinga hill could cause lossof control or ov

22SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDImproperly crossing hills andturning on hills.WHAT CANHAPPENImproperly crossing or turningas hills could

23SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDStalling, rolling backwards orimproperly dismounting whileclimbing a hill.WHAT CANHAPPENThe vehicle coul

24SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDImproperly operating over obstacles.WHAT CANHAPPENOperating over obstacles could cause loss of control o

25SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDOperating the ATV through deep or fast-flowing water.WHAT CANHAPPENT ires may float, causing loss of tra

26SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDOperating this ATV with improper tires, or with improper oruneven tire pressure.WHAT CANHAPPENUse of imp

A card containing important ATV safety information should be attachedto the owner’ s manual on the next page. If you cannot locate this card,or if it

27SAFETYOperator SafetyWARNINGLeaving the keys in the ignition can lead to unauthorized use ofthe vehicle resulting in serious injury or death. Always

28SAFETYSafety Decals and LocationsWarning decals have been placed on the ATV for your protection.Read and follow the instructions on each decal caref

29SAFETYSafety Decals and LocationsABCHEWARNING7172561Operating this ATV if you are underthe age of 16 increases your chanceof severe injury or death.

30SAFETYSafety Decals and LocationsIMPROPER TIRE PRESSURE OR OVERLOADING can cause lossof control resulting in SEVERE INJURY OR DEATH.TIRE PRESSURE IN

31SAFETYSafety Decals and LocationsALL WHEELDRIVESWITCHDo not push switch toengage AW D if the rearwheels are spinning.This may cause severedrive shaf

32SAFETYSafe Riding GearAlways wear clothing suited to the type of riding. ATV riding requiresspecial protective clothing for comfort and to reduce th

33FEATURES AND CONTROLSElectrical SwitchesWARNINGActivating the override switch while the throttle is open can causeloss of control, resulting in seve

34FEATURES AND CONTROLSElectrical SwitchesEngine Stop Switch (3) - The engine willnot start or run when the switch is in the OFFposition. Its purpose

35FEATURES AND CONTROLSWARNINGDo not start or operate an ATV with sticking or improperlyoperating throttle controls, which could cause an accident and

36FEATURES AND CONTROLSBrake LeverThe front and rear brakes are applied by squeezing the brake lever (1)toward the handlebar. The front and rear brake

37FEATURES AND CONTROLSBrake FluidCheck the brake fluid level in the master cylinder before each use ofthe ATV. The master cylinder (2) is located on

38FEATURES AND CO NTRO LSParking BrakeWARNINGOperating the ATV while the parking brake is engaged couldresult in an accident and serious injury or dea

39FEATURES AND CO NTRO LSAuxiliary BrakeWARNINGAggressively applying the rear brake when backing down a hillmay cause rear tipover, which could result

40FEATURES AND CO NTRO LSChokeThe choke assists in starting a cold engine. Refer to the engine startingprocedure on page 53 for correct choke and thro

41FEATURES AND CO NTRO LSFuel SafetyWARNINGGasoline is highly flammable and explosive under certainconditions.S Always exercise extreme caution whenev

42FEATURES AND CO NTRO LSAutomatic Transmission Gear SelectorThe transmission gear select or (1)is located on the right side of thevehicle.H: High Gea

43FEATURES AND CO NTRO LSRecoil StarterIf the battery is weak and cannotstart the engine, use of the recoilstarter (1) will allow vehicleoperation unt

44FEATURES AND CO NTRO LSAll Wheel Drive (AWD) SystemPolaris 4 wheel drive ATVsare equipped with a unique,AWD system activated by aswitch (1) on the r

45FEATURES AND CO NTRO LSAll Wheel Drive (AWD) SystemEngaging the Front GearcaseThe AWD switch may be turned on or off while the vehicle is moving.Ini

46FEATURES AND CO NTRO LSInstrument ClusterYour ATV is equipped with an instrument cluster that senses vehiclespeed from the right front wheel. The in

2Copyright 2004 Polaris Sales Inc. All information contained within this publication isbased on the latest product information at the time of publicat

47FEATURES AND CO NTRO LSInstrument ClusterRider Information CenterThe rider information center is located in the instrument cluster. Allsegments will

48FEATURES AND CO NTRO LSInstrument ClusterRider Information CenterThe rider information center has 4 standard modes:Mode 1 - OdometerMode 2 - Tripmet

49FEATURES AND CO NTRO LSInstrument ClusterRider Information CenterDiagnostic ModeThe diagnostic mode is for informational purposes only. Please retur

50FEATURES AND CO NTRO LSInstrument ClusterRider Information CenterDiagnostic ModeScreen 5: Programmable service intervalThe purpose of t he programma

51OPERATIONBreak-In PeriodThe break-in period for your new Polaris ATV is defined as the first tenhours of operation, or the time it takes to use the

52OPERATIONPre-Ride InspectionWARNINGIf a proper inspection is not done before each use, severe injuryor death could result. Always inspect the vehicl

53OPERATIONStarting the EngineStarting a Cold EngineWARNINGEngine exhaust contains poisonous carbon monoxide and cancause loss of consciousness result

54OPERATIONStarting the EngineStarting a Warm EngineWarm engines do not normally require the use of the choke. Using thechoke can cause the spark plug

55OPERATIONHauling CargoWARNINGOverloading the vehicle or carrying or towing cargo improperlycan alter vehicle handling and may cause loss of control

56OPERATIONHauling CargoLoad DistributionYour ATV has been designed to carry or tow a certain amount of load.Always read and understand the load distr

3WELCOMEThank you for purchasing a Polaris vehicle, and welcome to ourworld-wide family of P olaris owners. We proudly produce an excitingline of util

57OPERATIONHauling CargoDumping Cargo1. Select a level site to dump the cargo box. Do not attempt to dumpor unload t he vehicle while parked on an inc

58OPERATIONDriving SafelyDriving Procedures1. Sit upright with both feet on the footrests and both hands on thehandlebars.2. Start the engine and allo

59OPERATIONDriving SafelyMaking TurnsYour Polaris ATV is equipped with a rear differential that functions asa solid rear axle, driving both rear wheel

60OPERATIONDriving SafelyDriving on Slippery SurfacesWhenever riding on slippery surfaces such as wet trails or loose gravel,or during freezing weathe

61OPERATIONDriving SafelyDriving UphillWhenever traveling uphill, follow theseprecautions:1. Always travel straight uphill.2. Avoid steep hills (25_ma

62OPERATIONDriving SafelySidehillingWARNINGImproperly crossing hills or turning on hills can result in loss ofcontrol or vehicle overturn, resulting i

63OPERATIONDriving SafelyDriving DownhillWhenever descending a hill, follow these precautions:1. Proceed directly downhill.2. Transfer your weight to

64OPERATIONDriving SafelyTurning Around on a HillWARNINGImproper hill climbing procedures could cause loss of control oroverturn and result in serious

65OPERATIONDriving SafelyDriving Through WaterYour ATV can operate through water with a maximum recommendeddepth equal to the bottom of the footrests

66OPERATIONDriving SafelyDriving Through WaterAfter running the vehicle in water, it’s critical to have it serviced asoutlined in the maintenance char

4

67OPERATIONDriving SafelyDriving Over ObstaclesBe alert! Look ahead and learn to read the terrain. Be constantly alertfor hazards such as logs, rocks

68OPERATIONDriving SafelyDriving in ReverseFollow these precautions when operating in reverse:1. Always avoid backingdownhill.2. Back slowly.3. When i

69OPERATIONDriving SafelyParkingonanInclineAvoid parking on an incline if possible. If it’s unavoidable, followthese precautions:1. Turn the engine of

70OPERATIONPVT SystemThe basic operation of the Polaris PVT system is dependent on enginespeed and vehicle torque requirements. As engine speed increa

71OPERATIONPVT SystemWARNINGFailure to comply with the instructions in this warning can result insevere injury or death.Do not modify any component of

72EMISSION CONTROL SYSTEMSNoise Emission Control SystemDo not modify the engine, intake or exhaust components, as doing somay affect compliance with s

73MAINTENANCE AND LUBRICATIONAccessoriesAuxiliary power outlets provide 12V power for operating accessoriessuch as hand held spot lights. See your Pol

74MAINTENANCE AND LUBRICATIONPeriodic Maintenance ChartPerform all services at whichever maintenance interval is reached first.Item Maintenance Interv

75MAINTENANCE AND LUBRICATIONPeriodic Maintenance ChartItem Maintenance Interval(whichever comes first)RemarksHours Calendar Miles(Km)"EEngine br

76MAINTENANCE AND LUBRICATIONPeriodic Maintenance ChartItem Maintenance Interval(whichever comes first)RemarksHours Calendar Miles(Km)JEFuel system 10

5TABLE OF CONTENTSWELCOME 3...VEHICLE IDENTIFICATION NUMBERS 6...SAFETY 7...

77MAINTENANCE AND LUBRICATIONLubrication RecommendationsCheck and lubricate all components at the intervals outlined in thePeriodic Maintenance Chart

78MAINTENANCE AND LUBRICATIONPeriodic Main t en an ce RecordUse the following chart to record periodic maintenance.MaintenanceIntervalPerformedServici

79MAINTENANCE AND LUBRICATIONLubrication RecommendationsEngine OilAlways check and change the engine oil at t he interval s outlined in thePeriodic Ma

80MAINTENANCE AND LUBRICATIONLubrication RecommendationsEngine OilOil Check (ATP 500)The oil tank is located on the left sideof the vehicle.1. Positio

81MAINTENANCE AND LUBRICATIONLubrication RecommendationsEngine OilOil and Filter Change (ATP 500)4. Place a drain pan beneath the oil tank and remove

82MAINTENANCE AND LUBRICATIONLubrication RecommendationsEngine OilOil and Filter Change (ATP 500)11. Approximately one cup of engine oil will remain i

83MAINTENANCE AND LUBRICATIONLubrication RecommendationsEngine OilOil Check (ATP 330)The oil fill is located on the left side ofthe engine (1). Mainta

84MAINTENANCE AND LUBRICATIONLubrication RecommendationsEngine OilOil and Filter Change (ATP 330)8. Reinstall the drain plug. Torque to 14 ft. lbs. (1

85MAINTENANCE AND LUBRICATIONLubrication RecommendationsTransmission OilAlways check and change the transmissionoil at the intervals outlined in the P

86MAINTENANCE AND LUBRICATIONLubrication RecommendationsFront Gearcase OilAlways check and change the front gearcase oil at the intervalsoutlined in t

6VEHICLE IDENTIFICATION NUMBERSRecord your ATV’s i dentification numbers and key number in thespaces provided. Remove the spare key and store it in a

87MAINTENANCE AND LUBRICATIONLubrication RecommendationsRear Gearcase OilAlways check and change the rear gearcase oil at the intervals outlinedin the

88MAINTENANCE AND LUBRICATIONEngine Cooling SystemOil Cooler (ATP 330)The oil cooling system requires little maintenance other than to makesure the co

89MAINTENANCE AND LUBRICATIONEngine Cooling SystemCoolant L evel (ATP 500)The recovery bottle (1) is located on theleft side of the machine. To access

90MAINTENANCE AND LUBRICATIONAdjustmentsBrakesThe front brakes are hydraulic disc brakes , activated by moving thebrake lever toward the handlebar. Th

91MAINTENANCE AND LUBRICATIONAdjustmentsAuxiliary BrakeThe auxiliary brake is a hydraulic disc brake. The rear brake system isself-adjusting and requi

92MAINTENANCE AND LUBRICATIONAdjustmentsWARNINGSevere injury or death can result from improper toe alignment andadjustment. Do not attempt to adjust t

93MAINTENANCE AND LUBRICATIONAdjustmentsSteering AssemblyThe steering assembly of the ATV should be checked periodically forloose nuts and bolts. If l

94MAINTENANCE AND LUBRICATIONAdjustmentsHandlebarsIf desired, the handlebars can be adjusted for rider preference.WARNINGImproper adjustment of the ha

95MAINTENANCE AND LUBRICATIONAdjustmentsCarburetorYour Polaris ATV is calibrated at the factory for optimal performanceat altitudes ranging from zero

96MAINTENANCE AND LUBRICATIONAdjustmentsThrottle Cable FreeplayThrottle cable freeplay is adjusted at the handlebar.1. Slide the boots (1) off the inl