Polaris Trail RMK Manuel d'utilisateur

7INTRODUCTIONVehicle Identification NumbersRecord your snowmobile’s identification numbers and key number in the spaces provided. Remove the spare key

97MAINTENANCETr a ckTrack TensionIf the track needs adjustment:5. Loosen the rear idler shaft bolt.6. Loosen the locknuts.7. Tighten or loosen the tra

98MAINTENANCETr a ckn Track AlignmentPeriodically check that the track is centered and running evenly on the slide rails. Misalignment will cause exce

99MAINTENANCESteering SystemSteering InspectionEach week, or before a long ride, check fasteners and tighten if neces-sary. Specific fasteners that sh

100MAINTENANCESteering SystemSki AlignmentWith the handlebars in a straight-ahead position, and with vehicle weight compressing the suspension, measur

101MAINTENANCESteering Systemn Ski SkagsCheck skags weekly to maintain positive steering characteristics. Skags must be replaced when worn to half the

102MAINTENANCESuspension Maintenancen Rail Slide WearFor ease of inspection, all Polaris rail slides have a wear limit indicator groove to indicate th

103MAINTENANCEExtended StorageOff-season or extended storage of your snowmobile requires preventive measures to aid against deterioration and to prolo

104MAINTENANCEExtended StorageEngine and Carburetor ProtectionUsing a fuel stabilizer and topping off the fuel tank eliminates the need to drain the f

105MAINTENANCEExtended StorageElectrical ConnectionsSeparate electrical connector blocks and clean corrosive build-up from connectors. Lubricate or pa

106MAINTENANCEBatteryBattery FluidA poorly maintained battery will deteriorate rapidly. Check the battery fluid level often. The fluid level should be

8SAFETYOperator SafetyThe following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these wor

107MAINTENANCEBatteryBattery ConnectionsKeep battery terminals and connections free of corrosion. When clean-ing is necessary, remove the corrosion wi

108MAINTENANCEBatteryBattery Installation1. Place the battery in its holder. Attach the hold down strap.2. Install the battery vent line. It must be f

109POLARIS PRODUCTSPart No.DescriptionEngine Lubricants2870791 Fogging Oil (12 oz. Aerosol)2871098 Premium 2-Cycle Engine Oil (qt.)2871097 Premium 2-C

110SPECIFICATIONSCapacities and DimensionsBody Style EDGERider Capacity 1Chaincase Oil Capacity 9 oz. (266 ml)Fuel Tank Capacity 11.8 gal. (44.7 l)Eng

111SPECIFICATIONSFeaturesElectric Fuel Gauge AccessoryElectric Start StandardLow Oil Light StandardParking Brake StandardSpeedometer Standard 5 InchTa

112SUSPENSION TROUBLESHOOTINGProblem Solution (perform only one change at a time)Rear suspension bot-toms too easily• Verify sag dimension (see page 1

113SUSPENSION TROUBLESHOOTINGRear Suspension Set-UpThis chart is only a guideline to be used for initial suspension set-up. Your set-up may vary based

114TROUBLESHOOTINGBelt Wear/Burn TroubleshootingBelt Wear/Burn DiagnosisCauses SolutionsDriving at low RPM Drive at higher RPMs. Gear the machine down

115TROUBLESHOOTINGEngine TroubleshootingCAUTION: Unless you have experience and training in two-cycle engine repair, see your dealer if technical prob

116TROUBLESHOOTINGEngine TroubleshootingProblem Probable Cause SolutionNoise in drive systemBroken drive clutch components• SEE YOUR DEALER.Bearing fa

9SAFETYOperator SafetyYour Polaris snowmobile is a well-engineered and well-constructed rec-reational vehicle. Follow the recommended maintenance prog

117TROUBLESHOOTINGEngine TroubleshootingProblem Probable Cause SolutionEngine turns but fails to startFaulty ignition • Remove spark plug(s) and repla

118WARRANTYService And Warranty InformationObtaining Service and Warranty AssistanceRead and understand the service data and the Polaris warranty info

119WARRANTYService And Warranty InformationPolaris Anti-Theft SystemThe Polaris anti-theft system (PATS) monitoring program is designed to aid owners

120WARRANTYLimited WarrantyPolaris Sales Inc., 2100 Highway 55, Medina, MN 55340, provides a ONE YEAR LIM-ITED WARRANTY on all components of the Polar

121WARRANTYLimitations of warranties and remediesALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FI

122WARRANTYConditions and ExclusionsIn order to qualify for warranty, the product must have been properly set up and tested by a Polaris Dealer (if ap

123WARRANTYPolaris Second Year Engine Service ContractSecond Year Engine Service Contract is standard on all eligible new and unused snow-mobiles that

124WARRANTYExported VehiclesEXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WAR-RANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOL

125WARRANTYSnowmobile Engine Emissions Limited WarrantyThis snowmobile engine emissions limited warranty is in addition to the Polaris stan-dard limit

126WARRANTYSnowmobile Engine Emissions Limited WarrantySome states do not allow limitations on how long an implied warranty lasts, so the above limita

10SAFETYOperator SafetyStay Clear of TrackYour snowmobile is propelled by a revolving track that must be partially exposed for proper operation.Stay C

127MAINTENANCE LOGPresent this section of your manual to your dealer each time your snow-mobile is serviced. This will provide you and future owners w

128MAINTENANCE LOGDATE MILES(KM)TECHNICIAN SERVICE PERFORMED / COMMENTS

129MAINTENANCE LOGDATE MILES(KM)TECHNICIAN SERVICE PERFORMED / COMMENTS

130INDEXAAccessories . . . . . . . . . . . . . . . . . . . 37Air Pollution . . . . . . . . . . . . . . . . . . . 6Airbox Warning. . . . . . . .

131INDEXNNoise . . . . . . . . . . . . . . . . . . . . . . . . . . 6OOil . . . . . . . . . . . . . . . . . . . . . . . . 54-55Oil Filter . . . . . .

11SAFETYOperator SafetySurvival PreparationFor your safety, always ride in a group of other snowmobilers. Always tell someone where you’re going and h

12SAFETYOperator SafetyRiding PositionOperating a snowmobile requires skill and balance for proper control. Rider positions may vary with experience;

13SAFETYOperator SafetyCargo OverloadToo much weight on the rear of the machine may reduce your ability to steer. Do not exceed carrier and rack weigh

14SAFETYOperator SafetyDriver AwarenessSlow down when traveling near poles, posts, or other obstacles. Be especially alert if you’re snowmobiling afte

15SAFETYOperator SafetyAvalanchesSnowmobilers should always be properly trained and equipped before traveling in mountainous terrain:• Take an avalanc

16SAFETYOperator SafetyIce and Snow Build-upBefore driving, manually turn the skis to the left and right to be sure ice and snow are not interfering w

For your nearest Polaris dealer, call 1-800-POLARISor visit www.polarisindustries.comPolaris Sales Inc., 2100 Hwy. 55, Medina, MN 55340Phone (763) 41

17SAFETYOperator SafetyDriving in Hilly TerrainOperating in hilly terrain requires extreme caution to maintain balance and avoid roll-over. If climbin

18SAFETYOperator SafetyDriving DownhillWhen riding downhill, shift your weight to the rear of the machine and reduce your speed to a minimum. Apply ju

19SAFETYOperator SafetyIntake SilencerDo not operate the engine with the intake silencer or filter removed.Damage to the engine may occur if the intak

20SAFETYOperator SafetyInadequate Snow ConditionsSince snow provides the only lubrication for the power slide suspension and, on liquid cooled models,

21SAFETYOperator SafetyDriving ResponsiblyEvery snowmobile handles differently, and even the most docile condi-tions may become dangerous if operators

22SAFETYOperator SafetyWindchill/Temperature ChartsThe following information is provided to help you determine when tem-peratures become dangerous for

23SAFETYSafety Decals and LocationsWarning decals have been placed on the snowmobile for your protec-tion. Read and follow the instructions of the dec

24SAFETYSafety Decals and LocationsTrack/Seat WarningThe track/seat warning decal is on the rear of the tunnel:WARNINGStay clear of track. Do not sit

25SAFETYSafety Decals and LocationsOperation WarningAn operation warning decal is present on the console of all Polaris snowmobiles:WARNING• To avoid

26FEATURES AND CONTROLS1. Fuel Filler Cap (may include a fuel gauge)2. Ignition Switch3. Brake Lever4. Speedometer (may include indicator/warning ligh

WARNINGRead, understand, and follow all of the instructions and safety precautions in this manual and on all product labels.Failure to follow the safe

27FEATURES AND CONTROLSSome Polaris snowmobiles are equipped with special features. Controls for these features are illustrated on this page. Not all

28FEATURES AND CONTROLS13123456781091114121. Hood2. Headlight3. Windshield4. Handlebar5. Operator Seat6. Storage Compartment7. Taillights8. Snow Flap9

29THE PERFECT FITFront Suspension AdjustmentsBreak in the suspension for approximately 150 miles (240 km) and re-grease all suspension parts before ma

30THE PERFECT FITFront Suspension AdjustmentsThe tension at which the shock coil spring is set is called spring preload. For the best ride, the spring

31THE PERFECT FITFront Suspension AdjustmentsShock Compression DampingAdjustments to the compres-sion stiffness of Indy Select shocks can be made by t

32THE PERFECT FITFront Suspension AdjustmentsShock Spring PreloadIncreasing spring preload will increase ski-to-ground pressure. Decreasing spring pre

33THE PERFECT FITRear Suspension AdjustmentsSuspension Set-UpRider weight, riding style, trail conditions, and vehicle speed all affect suspension act

34THE PERFECT FITRear Suspension AdjustmentsSuspension Performance Tips• Rider weight usually determines the position at which the spring pre-load sho

35THE PERFECT FITRear Suspension AdjustmentsShock Compression DampingSome snowmobiles are equipped with the Indy Select rear shock, which allows for a

36THE PERFECT FITHandlebar AdjustmentsStandard HandlebarFollow these steps to adjust handlebar angle at the handle-bar block.1. Remove the handlebar c

1WELCOMEThank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of uti

37THE PERFECT FITHandlebar AdjustmentsHandlebar HooksAnytime the handlebar hooks are removed for service, make sure they’re reinstalled properly befor

38THE PERFECT FITTraction ProductsAnother way to tailor your machine is to install traction products. See your dealer about installing studs and/or ca

39THE PERFECT FITTraction ProductsA skag is a replaceable bar attached to the underside of the ski to assist in turning the snowmobile and to prevent

40THE PERFECT FITTraction ProductsWear StripsTo avoid excessive tunnel or cooler damage, wear strips must be installed whenever track studding is used

41PRE-RIDE INSPECTIONSPre-Ride ChecklistInspect all items on the checklist for proper operation or condition before each use of the snowmobile. Proced

42PRE-RIDE INSPECTIONSBefore Starting the EngineRead and Understand Your Owner’s ManualRead the Owner’s Manual completely and refer to it often. The m

43PRE-RIDE INSPECTIONSBefore Starting the Enginen BrakesProperly functioning brakes are critical to your safety. Always check the following items to a

44PRE-RIDE INSPECTIONSBefore Starting the Enginen Parking Brake Lever LockYour snowmobile may have a parking brake lever lock located over the brake l

45PRE-RIDE INSPECTIONSBefore Starting the Enginen Steering SystemManually turn the skis completely to the right and to the left. If any dif-ficulty is

46PRE-RIDE INSPECTIONSStart the Engine and Checkn Engine Stop SwitchCheck the auxiliary shut-off switch for proper operation. Push the switch down t

2POLARIS and POLARIS THE WAY OUT are registered trademarks of Polaris Indus-tries Inc.Copyright 2006 Polaris Sales Inc. All information contained with

47OPERATIONStarting the Engine1. Turn the fuel valve on. See page 27.2. Turn the key to the ON position.3. Pull the engine stop switch up to the RUN p

48OPERATIONEngine Break-InNo single action on your part is as important to long, trouble-free machine life as proper break-in of a new or rebuilt engi

49OPERATIONEngine Break-InOil Injection SystemAlways check and fill the oil tank when refueling. See page 55.Oil RecommendationsThe only source of eng

50OPERATIONTrack Warm-UpFollow these steps to ensure proper warm-up of the engine, drive train and track.1. Use an appropriate stand to securely suppo

51OPERATIONSlide Rail and Track CoolingFuelCAUTIONInadequate cooling and lubrication will lead to overheating of the slide rail and track, resulting i

52OPERATIONFuelYour Polaris engine is designed to run on 87 octane non-oxygenated or 89 octane oxygenated pump gasoline. There’s a great deal of varia

53OPERATIONFuelFuel Reserve Capacity (Mechanical Gauge)There are approximately two gallons of fuel left in the tank when the mechanical fuel gauge rea

54OPERATIONOiln Low Oil Indicator LightThe low oil indicator light will indicate when to add oil. See page 49 for oil recommendations.When the low oil

55OPERATIONOiln Low Oil LevelAlways do a visual check of the oil level when refueling. When the oil reaches the low level mark, add one U.S. quart of

56OPERATIONCarburetionJetting GuidelinesChanges in altitude and temperature affect air density, which is the amount of oxygen available for combustion

3TABLE OF CONTENTSIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5This section contains helpful information for owners and dri

57OPERATIONn Engine Stop SwitchPush down on the engine stop switch to stop the engine in an emergency. This will ground out the ignition and bring the

58OPERATIONn Throttle LeverIf the engine stops abruptly when the throttle lever is released:1. Turn the ignition switch to OFF.2. Visually inspect the

59OPERATIONEmergency StoppingThe following chart lists methods for stopping the snowmobile in the event of an emergency. Refer to page 57 for more inf

60OPERATIONEmergency StartingOn manual-start models, an emergency start strap is provided for use if the recoil starter system fails.1. Open the clutc

61OPERATIONElectronic Reverse (PERCt)Electronic reverse will activate only if the engine is below 4000 RPM. If your machine is running at an altitude

62OPERATIONElectronic Reverse (PERCt)Disengaging Reverse1. Stop the snowmobile and leave the engine idling. 2. Push the yellow reverse button for one

63OPERATIONDaily StorageAt the end of each ride, park the snowmobile on a level surface and support it at the rear with an appropriate track stand. Th

64OPERATIONTo w i n gFor your safety, do not attempt to using the tow hitch until you’ve read the following warnings and understand the proper hitch f

65MAINTENANCEEmission Control InformationAny qualified repair shop or qualified person may maintain, replace, or repair the emission control devices o

66MAINTENANCEEmission Control InformationOwner's ResponsibilitiesPlease read the Snowmobile Engine Emissions Limited Warranty on page 125, and re

4

67MAINTENANCEPolaris Recommended Maintenance ProgramTo ensure many trouble-free miles of snowmobiling enjoyment, follow recommended regular maintenanc

68MAINTENANCEPeriodic Maintenance Interval TableThe following chart is a guide based on average riding conditions. You may need to increase frequency

69MAINTENANCEPeriodic Maintenance Interval TableI - Inspect (clean, adjust, tighten, lubricate, replace if necessary)C - Clean R - Replace L - Lubrica

70MAINTENANCEPeriodic Maintenance Interval TableI - Inspect (clean, adjust, tighten, lubricate, replace if necessary)C - Clean R - Replace L - Lubrica

71MAINTENANCEPeriodic Maintenance Interval TableI - Inspect (clean, adjust, tighten, lubricate, replace if necessary)C - Clean R - Replace L - Lubrica

72MAINTENANCELubricationFront SuspensionLubricate the suspension and steering components with Polaris Pre-mium All-Season Grease at 500 miles (800 km)

73MAINTENANCELubricationRear SuspensionThe suspension pivot shafts should be lubricated with Polaris Premium All Season Grease at 500 miles (800 km) i

74MAINTENANCELubricationJackshaft Bearing GreasingLoosen the driven clutch retaining bolt and pull the clutch outward to expose the bearing and grease

75MAINTENANCELubricationn Chaincase Oil LevelCheck the chaincase oil level at the intervals outlined in the mainte-nance charts beginning on page 68.

76MAINTENANCESpark PlugsIt’s very important to use the correct spark plug for your machine. A spark plug with a heat range too high will cause engine

5INTRODUCTIONImportant Notes for Owners and DriversAfter reading this manual, store it in the snowmobile for convenient ref-erence. It should remain w

77MAINTENANCESpark PlugsSpark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine ha

78MAINTENANCEIntake FilterThe intake foam filter and screen limits snow ingestion into the intake system. When operating in loose powder snow, check t

79MAINTENANCECarburetorWater/Sediment Trap ServiceMost Polaris snowmobiles contain patented carburetor bowl water/sedi-ment traps located at the botto

80MAINTENANCECarburetorThe number stamped in the end of the main jet indicates the jet size. The jet installed at the time of manufacture is not neces

81MAINTENANCEFuel Filter/Fuel LinesSee your Polaris dealer for replacement of the in-tank fuel filter every 1000 miles (or annually).Inspect the fuel

82MAINTENANCEExhaust SystemCheck the exhaust system for wear or damage at approximately 1000 miles (1600 km). To inspect, allow the engine and exhaust

83MAINTENANCEBrakesn Hydraulic Brake InspectionInspect the brake lever reserve before each use of the snowmobile. See page 43.Brake pads must be repla

84MAINTENANCEBrakesBrake FluidThe brake fluid level can be seen through a plastic sight glass in the brake reservoir. If the fluid is sufficient, the

85MAINTENANCEBrakesBleeding the Hydraulic Brake SystemAir in the hydraulic brake system will cause spongy brake lever action. Bleed the system before

86MAINTENANCELightsHeadlight AdjustmentThe headlight may be adjusted for vertical aim using the following pro-cedure:1. Place the snowmobile on a leve

6INTRODUCTIONPreservation of the EnvironmentPolaris is committed to supporting an environmental education cam-paign. We encourage state and provincial

87MAINTENANCELightsNOTE: Avoid touching a halogen bulb with bare fingers. Oil from skin leaves a residue, causing a hot spot that will shorten the lif

88MAINTENANCEClutch SystemPeriodically inspect the clutch sheaves for damage, wear, or belt resi-due. To maintain optimum performance, clean with non-

89MAINTENANCEClutch SystemClutch Alignment and OffsetClutch center distance and alignment (+) are crucial to maintaining optimum per-formance. Refer t

90MAINTENANCEClutch Systemn Drive Belt ConditionPeriodically check the condition and tension of the drive belt, and always carry a spare. Inspect the

91MAINTENANCEClutch SystemDrive Belt Installation1. Drop the drive belt over the drive clutch and pull back the slack.NOTE: To ensure satisfactory bel

92MAINTENANCEClutch Systemn Drive Belt DeflectionMeasure belt deflection with both clutches at rest and in their full neutral position.Place a straigh

93MAINTENANCEClutch SystemTo r q u e S t o pPeriodically check torque stop clearance. With clutches in proper alignment, the torque stop clearance sh

94MAINTENANCETr a ckTrack Inspection1. Using a hoist, safely lift and support the rear of the snowmobile off the ground.2. Rotate the track by hand to

95MAINTENANCETr a ckTrack LubricationThe slide rail requires adequate snow cover for sufficient lubrication. Excessive wear indicates insufficient lub

96MAINTENANCETr a ckTrack TensionTrack adjustment is critical for proper handling. Always maintain cor-rect tension and alignment. Tension adjustments