7SAFETYSafety Decals and LocationsIMPROPER TIRE PRESSURE OR OVERLOADING can cause loss ofcontrol resulting in SEVERE INJURY OR DEATH.TIRE PRESSURE IN
97MAINTENANCE AND LUBRICATIONBatteryYour ATV may have either a sealed battery, which requires littlemaintenance, or a conventional battery. A sealed b
98MAINTENANCE AND LUBRICATIONBatteryBattery Removal1. Place the transmission ingear.2. Lock the parking brake.3. Open the front cover.4. Remove the ho
99MAINTENANCE AND LUBRICATIONBatteryBattery In stallatio n1. Set the battery in the battery holder.2. With conventional batteries, i nstall the batter
1100MAINTENANCE AND LUBRICATIONBatteryBattery StorageWhen the vehicle is placed in storage for three months or more, thebattery should be removed, sto
101MAINTENANCE AND LUBRICATIONBatteryBattery Charging (Sealed Battery)The following battery charging instructions apply only t o theinstallation of a
102MAINTENANCE AND LUBRICATIONBatteryBattery Charging (Sealed Battery)For a refresh charge, follow all instructions carefully.1. Check the battery vol
103MAINTENANCE AND LUBRICATIONCleaning and StorageSee page 112 for the part numbers of Polaris products.Washing t h e AT VKeeping your ATV clean will
104MAINTENANCE AND LUBRICATIONCleaning and StorageStorage TipsCAUTIONStarting the engine during the storage period will disturb theprotective film cre
105MAINTENANCE AND LUBRICATIONCleaning and StorageStorage TipsFog the Engine1. Remove the spa rk plug and add 2-3 tablespoons of engine oil. Toaccess
106MAINTENANCE AND LUBRICATIONCleaning and StorageStorage TipsInspect and LubricateInspect all cables and lubricate. Follow lubrication guidelines in
S DO NOT TOW FROM RACK OR BUMPER.Vehicle damage or tipover may result causing sev er e injuryor death. Tow only from t ow hooks or hitch.S Max Rack Lo
107MAINTENANCE AND LUBRICATIONTransporting the ATVFollow these procedures whentransporting the vehicle.1. Turn the engine off. Remove the keyto preven
1108ADJUSTMENTSCamber and CasterThe camber and caster are non-adjustable.Rear SpringThe rear shock absorber spring is adjusted by rotating t he adjust
1109ADJUSTMENTSHandlebarsThe handlebars can be adjusted for rider preference.WARNINGImproper adjustment of the handlebars or incorrect torquing ofthe
1110ADJUSTMENTSCarburetor/Idle RPMYour Polaris ATV is calibrated at the factory for optimal performanceat altitudes ranging from zero to 6,000 feet (1
1213111ADJUSTMENTSThrottle Cable FreeplayThrottle cable freeplay is adjusted at the handlebar.1. Slide the boots (1) off the inline cable adjuster sle
112POLARIS PRODUCTSPart No. DescriptionEngine Lubricant2870791 Fogging Oil (12 oz. Aerosol)2874865 Performance Synthetic 4-Stroke (PS-4) 0W 50 Oil (qt
113TROUBLESHOOTINGContact your P olaris dealer for service if you’re unable to identifysolutions using the following charts.Engine Doesn’t Turn OverPo
114TROUBLESHOOTINGEngine BackfiresPossible Cause SolutionWeak spark from spark plugs Inspect, clean and/or replace spark plugsIncorrect spark plug gap
115TROUBLESHOOTINGEngine Stops or Loses PowerPossible Cause SolutionOut of fuel RefuelKinked or plugged fuel vent line Inspect and replaceWater presen
116SPECIFICATIONS2006 Hawkeye 2X4CapacitiesGross Vehicle Weight 930 lbs. (422 kg)Fuel Capacity 4.5 gal. (17 l)Engine Oil Capacity 2qts.(1.9l)Transmiss
ALL WHEELDRIVESWITCHDo not push switch toengage AW D if the rearwheels are spinning.This may cause severedrive shaft and clutchdamage.See y our Owner
117SPECIFICATIONS2006 Hawkeye 2X4Drive SystemDrive System Type PVTShift Type Side Lever, H/N/RFinal Drive (ratio) 15.18:1Front Tires 22x7-12(5psi)Rear
118SPECIFICATIONS2006 Hawkeye 2X4Jetting ChartAMBIENTTEMPERATUREBelow 40° F(Below 5° C)+40°F and above(+5°C and above)ALTITUDEMeters(Ft)0-1800(0-6000)
119SPECIFICATIONS2006 Hawkeye 4X4CapacitiesGross Vehicle Weight 930 lbs. (422 kg)Fuel Capacity 4.5 gal. (17 l)Engine Oil Capacity 2qts.(1.9l)Transmiss
120SPECIFICATIONS2006 Hawkeye 4X4Drive SystemDrive System Type PVTShift Type Side Lever, H/N/RFront Drive (ratio) 3.6:1Final Drive (ratio) 15.18:1Fron
121SPECIFICATIONS2006 Hawkeye 4X4Jetting ChartAMBIENTTEMPERATUREBelow 40° F(Below 5° C)+40°F and above(+5°C and above)ALTITUDEMeters(Ft)0-1800(0-6000)
122WARRANTYLIMITED WARRANTYPolaris Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a SIXMONTH LIMITED WARRANTY on all components of the Polaris A
123WARRANTYWARRANTY COVERAGE AND EXCLUSIONS:LIMITATIONS OF WARRANTIES AND REMEDIESThe Polaris limited warranty excludes any failures that are not caus
124WARRANTYALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITEDTO THE IMPLIED WARRANTIES OF MERCHANTABILITY ANDFITNESS FOR A PARTICULAR PURPOSE) ARE LIMI
125WARRANTYExported VehiclesEXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THEREIS NO WARRANTY OR SERVICE BULLETIN COVERAGE ONTHIS VEHICLE IF IT IS SOLD O
126WARRANTYExported VehiclesHow to Get ServiceIf Purchased F rom A Private Party:If you purchase a Polaris product from a private citizen outside of t
1234510SAFETYSafe Riding GearAlways wear clothing suited to t he type of riding. ATV riding requiresspecial protective clothing for comfort and to red
127MAINTENANCE LOGUse the following chart to record periodic maintenance.DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS
128MAINTENANCE LOGDATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS
129MAINTENANCE LOGDATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS
130INDEXAAge Restrictions 11...Air Filter 84-85...All Wheel Drive 39...All Wheel Drive Switch 3 1...Auto
131INDEXNNoise Emission Control System 63...OOdometer 41...Oil Change 71-72...Oil Check 70...Oil, Engi
11SAFETYOperator SafetyWARNINGFailure to follow the warnings contained in this manual can resultin serious injury or death.A Polaris ATV is not a toy
12SAFETYOperator SafetyThe following two pages identify signal words and symbols that appearin this manual. Your safety is involved when these words a
13SAFETYOperator SafetyWARNINGSerious injury or death can result if you do not follow theseinstructions and procedures, which are outlined in further
14SAFETYOperator SafetyS Always have the ATV inspected by an authorized Polaris dealer ifit’s been involved in an accident.S Never operate on hills to
15SAFETYOperator SafetyS Wet brakes may have reduced stopping ability. Test the brakes afterleaving water. If necessary, apply them lightly several ti
16SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDOperating this ATV without proper instruction.WHAT CANHAPPENThe risk of an accident is greatly increased
03
17SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDCarrying a passenger on anATV.WHAT CANHAPPENCarrying a passengergreatly reduces theoperator’s ability to
18SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDOperating this ATV onpublic streets, roads orhighways.WHAT CANHAPPENThe ATV could collidewith another ve
19SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDOperating the ATV after consumingalcohol or drugs.WHAT CANHAPPENConsumption of alcohol and/or drugscould
20SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDAttempting wheelies, jumpsand other stunts.WHAT CANHAPPENAttempting stunts increasesthe chance of an acc
21SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDRemoving hands from the handlebars or feet from the footrestsduring operation.WHAT CANHAPPENRemoving eve
22SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDFailure to use extracaution when operating onexcessively rough,slippery or loose terrain.WHAT CANHAPPENO
23SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDOperating on excessively steep hills.WHAT CANHAPPENThe vehicle may overturn.HOW TO AVOID THEHAZARDNever
24SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDT raveling downhillimproperly.WHAT CANHAPPENImproperly descending a hillcould cause loss of controlor ov
25SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDImproperly crossing hills andturning on hills.WHAT CANHAPPENImproperly crossing orturning as hills could
26SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDStalling, rolling backwardsor improperly dismountingwhile climbing a hill.WHAT CANHAPPENThe vehicle coul
A card containing important ATV safety information should be attachedto the owner’s manual on the next page. If you cannot locate this card,or if it h
27SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDImproperly operating over obstacles.WHAT CANHAPPENOperating over obstacles could cause loss of control o
28SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDOperating the ATV through deep or fast-flowing water.WHAT CANHAPPENT ires may float, causing loss of tra
29SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDOperating the ATV with improper modifications.WHAT CANHAPPENImproper installation of accessories or modi
30SAFETYOperator SafetyWARNINGLeaving the keys in the ignition can lead to unauthorized use ofthe vehicle resulting in serious injury or death. Always
1324RUNOFFOFF231CONTROLSEngine Electrical SwitchesWARNINGActivating the override switch while the throttle is open can causeloss of control, resulting
132CONTROLSWARNINGOperating an ATV with sticking or improperly operating throttlecontrols could cause an accident and lead to severe injury ordeath.Ne
1233CONTROLSLight SwitchesThe light switch (1) is located onthe left handlebar. It’s used toturn the lights on and off.NOTE: The lights won’t workunle
134CONTROLSParking BrakeWARNINGOperating the ATV while the parking brake is engaged couldresult in an accident and serious injury or death. Always che
135CONTROLSAuxiliary BrakeWARNINGAggressively applying the auxiliary brake when backing down ahill may cause rear tipover, which could result in serio
1236CONTROLSChokeThe choke assists in starting a cold engine. Refer to the engine startingprocedure on page 46 for correct choke and throttle settings
1WELCOMEThank you for purchasing a Polaris vehicle, and welcome to ourworld-wide family of P olaris owners. We proudly produce an excitingline of util
1237CONTROLSRecoil StarterIf the battery has been drainedor damaged and cannot startthe engine, use of the recoilstarter (1) will allow vehicleoperati
HNR138CONTROLSAutomatic Transmission Gear SelectorThe transmission gear selector (1) is located on the right side of thevehicle.H: High GearN: Neutral
139FEATURESAll Wheel Drive (AWD) System (AWD Models)The All Wheel Drive system isactivated by the AWD switch (1) onthe right handlebar. When t heswitc
40FEATURESInstrument ClusterThe instrument cluster measuresdistance in miles or kilometersas well as hours of operation.It also includes a reverse spe
214341FEATURESInstrument ClusterRider Information CenterThe rider information center is located in the instrument cluster. Allsegments will light up f
42OPERATIONFuel SafetyWARNINGGasoline is highly flammable and explosive under certainconditions.S Always exercise extreme caution whenever handling ga
43OPERATIONBreak-In PeriodThe break-in period for your new Polaris ATV is the first ten hours ofoperation, or the time it takes to use the first two f
44OPERATIONBreak-In PeriodEngine and Drivetrain Break-in1. Fill the fuel tank with gasoline. See page 36.2. Check the oil reservoir level on the dipst
45OPERATIONPre-Ride InspectionWARNINGIf a proper inspection is not done before each use, severe injuryor death could result. Always inspect the vehicl
46OPERATIONStarting the EngineWARNINGEngine exhaust contains poisonous carbon monoxide and cancause loss of consciousness resulting in severe injury o
2Copyright 2005 Polaris Sales Inc. All information contained within this publication isbased on the latest product information at the time of publicat
47OPERATIONStarting the Engine7. Turn the ignition key past the ON position to engage the starter.Activate the starter for a m aximum of five seconds,
2/31/348OPERATIONHauling CargoYour ATV has been designed to carry or tow a certain amount of load.Always read and understand the load distribution war
49OPERATIONHauling CargoWARNINGHauling cargo improperly can alter vehicle handling and maycause loss of control or brake instability and result in ser
50OPERATIONDriving Procedures1. Sit upright with both feet on the footrests and both hands on thehandlebars.2. Start the engine and allow it to warm u
51OPERATIONMaking TurnsYour ATV is equipped with asolid rear axle, which drivesboth rear wheels equally at alltimes. This means that thewheel on the o
52OPERATIONDriving on Slippery SurfacesWhenever riding on slipperysurfaces such as wet trails orloose gravel, or duringfreezing weather, follow thesep
<25_53OPERATIONDriving UphillWhenever traveling uphill, follow these precautions:1. Always travel straight uphill.2. Avoid steep hills (25_ maximum
54OPERATIONSidehillingWARNINGImproperly crossing hills or turning on hills can result in loss ofcontrol or vehicle overturn, resulting in severe injur
55OPERATIONDriving DownhillWhenever descending a hill, follow these precautions:1. Proceed directly downhill.2. Transfer your weight to the rear of th
8’ (2.4 m)56OPERATIONTurning Around on a HillIf the vehicle stalls while climbing a hill, never back it down the hill!Use the K-turn to turn around.
3TABLE OF CONTENTSVEHICLE IDENTIFICATION NUMBERS 5...SAFETY 6...CONTROLS 31...FEATURES
57OPERATIONTurning Around on a Hill1. Stop and lock the parking brake while keeping body weight uphill.2. Leave the transmission in forward and shut o
158OPERATIONDriving Through WaterYour ATV can operate through water with a maximum recommendeddepth equal to the bottom of the footrests (1). Follow t
59OPERATIONDriving Through WaterAfter running the vehicle in water, it’s critical to have it serviced asoutlined in the maintenance chart. See page 64
60OPERATIONDriving Over ObstaclesBe alert! Look ahead and learn to read the terrain you’re traveling on.Be constantly alert for hazards such as logs,
61OPERATIONDriving in ReverseFollow these precautionswhen operating in reverse:1. Always avoid backingdownhill.2. Back slowly.3. When in reverse, appl
62OPERATIONParkingonanInclineAvoid parking on an incline if possible. If it’s unavoidable, followthese precautions:1. Turn the engine off.2. Place the
63EMISSION CONTROL SYSTEMSNoise Emission Control SystemDo not modify the engine, i ntake or exhaust components, as doing somay affect compliance with
64MAINTENANCE AND LUBRICATIONPeriodic Maintenance ChartCareful periodic maintenance will help keep your vehicle in the safest,most reliable condition.
65MAINTENANCE AND LUBRICATIONPeriodic Maintenance ChartMaintenance Chart Key" Perform these procedures more frequently for vehicles subjected tos
66MAINTENANCE AND LUBRICATIONPeriodic Maintenance ChartItem Maintenance Interval(whichever comes first)RemarksHours Calendar Miles(Km)"EAir filte
4
67MAINTENANCE AND LUBRICATIONPeriodic Maintenance ChartItem Maintenance Interval(whichever comes first)RemarksHours Calendar Miles(Km)"Oil tank v
(Fig. 1)(Fig. 2)(Fig. 3)(Fig. 4)68MAINTENANCE AND LUBRICATIONLubrication GuideCheck and lubricate all components at the intervals outlined in thePerio
69MAINTENANCE AND LUBRICATIONEngine OilAlways check and change the engine oil at the intervals outlined in thePeriodic Maintenance Chart beginning on
70MAINTENANCE AND LUBRICATIONEngine OilOil Check1. Position the vehicle on alevel surface.2. Place the transmission inneutral.3. Lock the parking brak
71MAINTENANCE AND LUBRICATIONEngine OilOil Change1. Position the vehicle on alevel surface.2. Place the transmission inneutral.3. Lock the parking bra
72MAINTENANCE AND LUBRICATIONEngine OilOil Change11. Place towels under the oilfilter. Using an oil filterwrench, turn t he filtercounterclockwise tor
1273MAINTENANCE AND LUBRICATIONTransmission OilGearcase Lubricant Capacity Fill PlugTorqueDrain PlugTorqueTransmission2x4Premium AGL SyntheticGearcase
74MAINTENANCE AND LUBRICATIONTransmission OilOil Change1. Position the vehicle on alevel surface.2. Place the transmission ingear.3. Lock the parking
12375MAINTENANCE AND LUBRICATIONFront Gearcase OilGearcase Lubricant Capacity Fill PlugTorqueDrain PlugTorqueFront Gearcase Premium Demand DriveHub Fl
76MAINTENANCE AND LUBRICATIONFront Gearcase OilOil Change1. Position the vehicle on alevel surface.2. Place the transmission ingear.3. Lock the parkin
21331XX5VEHICLE IDENTIFICATION NUMBERSRecord your ATV’s identification numbers and key number in thespaces provided. Remove the spare key and store it
77MAINTENANCE AND LUBRICATIONBrakesBrake FluidCheck brake fluid levels for both brake systems before each use of thevehicle. Always keep brake fluid a
123MINMAX478MAINTENANCE AND LUBRICATIONBrakesBrake FluidMaster Cylinder (Handlebar)The master cylinder (1) is locatedon the left handlebar. Maintain t
.03″ (.8 mm)79MAINTENANCE AND LUBRICATIONBrakesThe front and rear brakes are hydraulic disc brakes, activated bymoving the single brake lever toward t
80MAINTENANCE AND LUBRICATIONSteering AssemblyThe steering assembly of the ATV should be checked periodically forloose nuts and bolts. If l oose nuts
1/8I (.3 cm)81MAINTENANCE AND LUBRICATIONWARNINGOperating your ATV with worn tires, improperly inflated tires,non-standard tires or improperly install
82MAINTENANCE AND LUBRICATIONWheel ReplacementWARNINGImproperly installed wheels can adversely affect tire wear andvehicle handling, which can result
83MAINTENANCE AND LUBRICATIONWheel Replacement7. Place the wheel on the wheel hubwith the valve stem toward theoutside and the rotation arrows onthe t
123484MAINTENANCE AND LUBRICATIONAir Filter/Breather FilterAlways clean and replacethe air and breather filters atthe intervals outlined inthe Periodi
85MAINTENANCE AND LUBRICATIONAir Filter/Breather Filter11. R einstall the breather filter.CAUTIONOperation of your vehicle without a breather filter c
12286MAINTENANCE AND LUBRICATIONSide Panel Removal1. Remove the seat.2. Grasp the top of the side panel andpull it outward to remove it.Footwell Remov
6SAFETYSafety Decals and LocationsWarning decals have been placed on the ATV for your protection. Readand follow the instructions of the decals on the
87MAINTENANCE AND LUBRICATIONLightsWhen servicing a halogen lamp, don’t touch the lamp with barefingers. Oil from your skin leaves a residue, causing
88MAINTENANCE AND LUBRICATIONLightsHeadlight Beam AdjustmentThe headlight beam can be adjusted slightly upward or downward.Use the following procedure
112389MAINTENANCE AND LUBRICATIONLightsHeadlamp Replacement1. Turn the back of the headlightharness (1) counterclockwiseand pull the harness assemblya
90MAINTENANCE AND LUBRICATIONSpark PlugsAlways use the spark plugs recommended for your ATV. Refer to thespecifications section beginning on page 116
191MAINTENANCE AND LUBRICATIONSpark PlugsSpark Plug Removal and Replacement1. Remove the left side panel.Seepage86.2. Remove the spark plug cap.3. Usi
192MAINTENANCE AND LUBRICATIONVehicle ImmersionCAUTIONIf your vehicle becomes immersed, major engine damage canresult if the machine is not thoroughly
AB93MAINTENANCE AND LUBRICATIONSpark ArrestorTo remove accumulated carbon, clean the spark arrestor at the intervalsrecommended in the Periodic Mainte
394MAINTENANCE AND LUBRICATIONRecoil HousingAlways drain the recoilhousing (1) after operating thevehicle in wet conditions.Always remove the drain pl
95MAINTENANCE AND LUBRICATIONPVT SystemWARNINGFailure to comply with the instructions in this warning can result insevere injury or death.Do not modif
A96MAINTENANCE AND LUBRICATIONPVT SystemPVT DryingThere may be some instances whenwater is accidently ingested into thePVT system. Dry it out beforeop
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