Polaris Trail RMK Manuel d'utilisateur

Pantone 426CTrail RMKSnowmobile Owner's Manualfor Maintenance and Safety

7INTRODUCTIONVehicle Identification NumbersRecord your snowmobile’s identification numbers and key number in the spaces provided. Remove the spare key

97MAINTENANCESteering SystemSteering InspectionEach week, or before a long ride, check fasteners and tighten if neces-sary. Specific fasteners that sh

98MAINTENANCESteering SystemSki AlignmentWARNING! Improper ski alignment or adjustment may cause loss of steering control, resulting in serious injury

99MAINTENANCESteering Systemn Ski SkagsSee your dealer’s studding chart for recommended skags. If you install longer or more aggressive carbide skags

100MAINTENANCESuspension Maintenancen Rail Slide WearFor ease of inspection, all Polaris rail slides have a wear limit indicator groove to indicate th

101MAINTENANCEBatteryBattery electrolyte is poisonous. It contains acid! Serious burns can result from contact with the skin, eyes, or clothing. If co

102MAINTENANCEBatteryBattery ConnectionsKeep battery terminals and connections free of corrosion. When clean-ing is necessary, remove the corrosion wi

103MAINTENANCEBatteryBattery InstallationWARNING! Battery electrolyte contains acid. Avoid skin contact with electrolyte as severe burns may result.Us

104MAINTENANCEBatteryBattery StorageWhen your snowmobile is placed in storage for one month or more (in summer or in winter):• Remove the battery.• Ch

105MAINTENANCEDaily StorageAt the end of each ride, park the snowmobile on a level surface and support it at the rear with an appropriate track stand.

106MAINTENANCEExtended StorageOff-season or extended storage of your snowmobile requires preventive measures to aid against deterioration and to prolo

8SAFETYOperator SafetyThe following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these wor

107MAINTENANCEExtended StorageEngine and Carburetor ProtectionUsing a fuel stabilizer and topping off the fuel tank eliminates the need to drain the f

108MAINTENANCEExtended StorageElectrical ConnectionsSeparate electrical connector blocks and clean corrosive build-up from connectors. Lubricate or pa

109POLARIS PRODUCTSPart No.DescriptionEngine Lubricants2870791 Fogging Oil (12 oz. Aerosol)2871098 Premium 2-Cycle Engine Oil (qt.)2871097 Premium 2-C

110SUSPENSION TROUBLESHOOTINGProblem Solution (perform only one change at a time)Rear suspension bot-toms too easily• Verify sag dimension (see page 3

111TROUBLESHOOTINGBelt Wear/Burn TroubleshootingBelt Wear/Burn DiagnosisCauses SolutionsDriving at low RPM Drive at higher RPMs. Gear the machine down

112TROUBLESHOOTINGEngine TroubleshootingCAUTION: Unless you have experience and training in two-cycle engine repair, see your dealer if technical prob

113TROUBLESHOOTINGEngine TroubleshootingProblem Probable Cause SolutionNoise in drive systemBroken drive clutch components• SEE YOUR DEALER.Bearing fa

114TROUBLESHOOTINGEngine TroubleshootingProblem Probable Cause SolutionEngine turns but fails to startFaulty ignition • Remove spark plug(s) and repla

115WARRANTYService And Warranty InformationObtaining Service and Warranty AssistanceRead and understand the service data and the Polaris warranty info

116WARRANTYService And Warranty InformationPolaris Anti-Theft SystemThe Polaris anti-theft system (PATS) monitoring program is designed to aid owners

9SAFETYOperator SafetyFollow the recommended maintenance program beginning on page 65 of this manual to ensure that all critical components on the sno

117WARRANTYLimited WarrantyPolaris Sales Inc., 2100 Highway 55, Medina, MN 55340, provides a ONE YEAR LIM-ITED WARRANTY on all components of the Polar

118WARRANTYLimitations of warranties and remediesALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FI

119WARRANTYConditions and ExclusionsIn order to qualify for warranty, the product must have been properly set up and tested by a Polaris Dealer (if ap

120WARRANTYPolaris Second Year Engine Service ContractSecond Year Engine Service Contract is standard on all eligible new and unused snow-mobiles that

121WARRANTYExported VehiclesEXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WAR-RANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOL

122WARRANTYU.S.A. EPA Emissions Limited WarrantyThis emissions limited warranty is in addition to the Polaris standard limited warranty for your vehic

123WARRANTYU.S.A. EPA Emissions Limited WarrantyThe exclusive remedy for breach of this limited warranty shall be, at the exclusive option of Polaris,

124MAINTENANCE LOGPresent this section of your manual to your dealer each time your snow-mobile is serviced. This will provide you and future owners w

125MAINTENANCE LOGDATE MILES(KM)TECHNICIAN SERVICE PERFORMED / COMMENTS

126MAINTENANCE LOGDATE MILES(KM)TECHNICIAN SERVICE PERFORMED / COMMENTS

10SAFETYOperator SafetyStay Clear of TrackYour snowmobile is propelled by a revolving track that must be partially exposed for proper operation.WARNIN

127MAINTENANCE LOGDATE MILES(KM)TECHNICIAN SERVICE PERFORMED / COMMENTS

128INDEXAAccessories . . . . . . . . . . . . . . . . . . . 39Air Box Warning . . . . . . . . . . . . . . . 23Air Pollution . . . . . . . . . . .

129INDEXIIce and Snow Build-up . . . . . . . . . . . 16IFS Adjustment Options . . . . . . . . . . 29IFS Components . . . . . . . . . . . . . . . .

130INDEXSStorage, Daily . . . . . . . . . . . . . . . . 105Storage, Extended . . . . . . . . . . 106-108Survival Preparation . . . . . . . . . .

11SAFETYOperator SafetySurvival PreparationFor your safety, always ride in a group of other snowmobilers. Always tell someone where you’re going and h

12SAFETYOperator SafetyRiding ApparelBe prepared, be warm and be comfortable when riding. Be aware of the weather forecast, especially the windchill,

13SAFETYOperator SafetyCargo OverloadToo much weight on the rear of the machine may reduce your ability to steer. Do not exceed carrier and rack weigh

14SAFETYOperator SafetyDriver AwarenessSlow down when traveling near poles, posts, or other obstacles. Be especially alert if you’re snowmobiling afte

15SAFETYOperator SafetyAvalanchesSnowmobilers should always be properly trained and equipped before traveling in mountainous terrain:• Take an avalanc

16SAFETYOperator SafetyIce and Snow Build-upBefore driving, manually turn the skis to the left and right to be sure ice and snow are not interfering w

Pantone 426CFor your nearest Polaris dealer, call 1-800-POLARISor visit www.polarisindustries.comPolaris Sales Inc., 2100 Hwy. 55, Medina, MN 55340Ph

17SAFETYOperator SafetyDriving in Hilly TerrainWARNING! Climbing a hill or crossing the face of a slope may result in loss of balance and machine roll

18SAFETYOperator SafetyDriving DownhillWhen riding downhill, shift your weight to the rear of the machine and reduce your speed to a minimum. Apply ju

19SAFETYOperator SafetyIntake SilencerDo not operate the engine with the intake silencer or filter removed.Damage to the engine may occur if the intak

20SAFETYOperator SafetyInadequate Snow ConditionsSince snow provides the only lubrication for the power slide suspension and, on liquid cooled models,

21SAFETYOperator SafetyDriving ResponsiblyEvery snowmobile handles differently, and even the most docile condi-tions may become dangerous if operators

22SAFETYOperator SafetyWindchill/Temperature ChartsThe following information is provided to help you determine when tem-peratures become dangerous for

23SAFETYSafety Decals and LocationsWarning decals have been placed on the snowmobile for your protec-tion. Read and follow the instructions of the dec

24SAFETYSafety Decals and LocationsTrack/Seat WarningThe track/seat warning decal is on the rear of the tunnel:WARNINGStay clear of track. Do not sit

25SAFETYSafety Decals and LocationsOperation WarningAn operation warning decal is present on the console of all Polaris snowmobiles:WARNING• To avoid

26FEATURES AND CONTROLS1. Fuel Filler Cap (may include a fuel gauge)2. Ignition Switch3. Brake Lever4. Speedometer (may include indicator/warning ligh

WARNINGRead, understand, and follow all of the instructions and safety precautions in this manual and on all product labels.Failure to follow the safe

27FEATURES AND CONTROLSSome Polaris snowmobiles are equipped with special features. Controls for these features are illustrated on this page. Not all

28FEATURES AND CONTROLS1. Hood2. Headlight3. Windshield4. Handlebar5. Operator Seat6. Storage Compartment7. Taillights8. Snow Flap9. Track10. Suspensi

29THE PERFECT FITFront Suspension AdjustmentsBreak in the suspension for approximately 150 miles (240 km) and re-grease all suspension parts before ma

30THE PERFECT FITFront Suspension AdjustmentsWARNING! Improper ski alignment or adjustment may cause loss of steering control, resulting in serious in

31THE PERFECT FITFront Suspension AdjustmentsFront SpringsFor models without externally adjustable or revalvable shocks, the front springs can be chan

32THE PERFECT FITFront Suspension AdjustmentsShock Spring PreloadIncreasing spring preload will increase ski-to-ground pressure. Decreasing spring pre

33THE PERFECT FITRear Suspension AdjustmentsRider weight, riding style, trail conditions, and vehicle speed all affect suspension action. Each rear su

34THE PERFECT FITRear Suspension AdjustmentsInitial Spring Preload Setting (Sag Method)To set up the EDGE RMK rear suspension torsion spring preload,

35THE PERFECT FITRear Suspension AdjustmentsInitial Spring Preload Setting (Sag Method))To determine sag, commonly referred to as ride-in, subtract me

36THE PERFECT FITRear Suspension AdjustmentsTorsion Spring PreloadTo adjust rear torsion spring preload, rotate the three-position cam using the engin

1WELCOMEThank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of uti

37THE PERFECT FITRear Suspension AdjustmentsShock Compression DampingYour snowmobile is equipped with the Indy Select rear shock, which allows for adj

38THE PERFECT FITHandlebar AdjustmentsStandard HandlebarFollow these steps to adjust handlebar angle at the handlebar block.1. Remove the handlebar co

39THE PERFECT FITAccessoriesPolaris offers a wide range of accessories for your snowmobile. From map light to electric start, Polaris has the accessor

40THE PERFECT FITTraction ProductsAnother way to tailor your machine is to install traction products. See your dealer about installing studs and/or ca

41THE PERFECT FITTraction ProductsA skag is a replaceable bar attached to the underside of the ski to assist in turning the snowmobile and to prevent

42THE PERFECT FITTraction ProductsWear StripsTo avoid excessive tunnel or cooler damage, wear strips must be installed whenever track studding is used

43PRE-RIDE INSPECTIONSPre-Ride ChecklistInspect all items on the checklist for proper operation or condition before each use of the snowmobile. Proced

44PRE-RIDE INSPECTIONSBefore Starting the EngineBefore starting the engine, always refer to all safety warnings pertaining to snowmobile operation. Ne

45PRE-RIDE INSPECTIONSBefore Starting the Enginen BrakesProperly functioning brakes are critical to your safety. Always check the following items to a

46PRE-RIDE INSPECTIONSBefore Starting the Enginen Parking Brake Lever LockYour snowmobile may have a parking brake lever lock located over the brake l

2POLARIS and POLARIS THE WAY OUT are registered trademarks of Polaris Indus-tries Inc.Copyright 2009 Polaris Sales Inc. All information contained with

47PRE-RIDE INSPECTIONSBefore Starting the Enginen Steering SystemWARNING! Ice and snow build-up may interfere with the steering of your machine, resul

48PRE-RIDE INSPECTIONSStart the Engine and Checkn Engine Stop SwitchCheck the auxiliary shut-off switch for proper operation. Push the switch down t

49OPERATIONStarting the EngineNOTICE: Engaging the starter when the engine is running WILL result in serious engine damage, especially if the transmis

50OPERATIONEngine Break-InNo single action on your part is as important to long, trouble-free machine life as proper break-in of a new or rebuilt engi

51OPERATIONEngine Break-InOil Injection SystemAlways check and fill the oil tank when refueling. See page 55.NOTICE: Serious engine damage can occur w

52OPERATIONTrack Warm-UpWARNING! Use of traction products such as studs, ice growsers, etc. will increase the possibility of track damage and/or failu

53OPERATIONSlide Rail and Track CoolingNOTICE: Inadequate cooling and lubrication will lead to overheating of the slide rail and track, resulting in p

54OPERATIONFuelFuel RecommendationsYour Polaris engine is designed to run on 87 octane non-oxygenated or 89 octane oxygenated pump gasoline. There’s a

55OPERATIONn OilLow Oil Indicator LightThe low oil indicator light will alert the operator if the oil level is low. Visually check for oil in the bott

56OPERATIONCarburetionProper carburetor adjustment is critical. Always have your Polaris dealer perform any carburetor adjustments.A lean mixture (too

3TABLE OF CONTENTSIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5This section contains helpful information for owners and dri

57OPERATIONCarburetionJetting GuidelinesChanges in altitude and temperature affect air density, which is the amount of oxygen available for combustion

58OPERATIONn Engine Stop SwitchPush down on the engine stop switch to stop the engine in an emergency. This will ground out the ignition and bring the

59OPERATIONn Throttle LeverWARNING! An improperly functioning throttle lever may cause erratic machine behavior and loss of control, which could resul

60OPERATIONEmergency StoppingThe following chart lists methods for stopping the snowmobile in the event of an emergency. Refer to page 58 for more inf

61OPERATIONElectronic Reverse (PERCt)Electronic reverse will activate only if the engine is below 4000 RPM. If your machine is running at an altitude

62OPERATIONElectronic Reverse (PERCt)Disengaging Reverse1. Stop the snowmobile and leave the engine idling.NOTICE: Engaging the starter when the engin

63OPERATIONTowingDo not use the front bumper to pull or drag the snowmobile. The front bumper is not designed for this type of use and may detach from

64MAINTENANCEEmission Control InformationAny qualified repair shop or qualified person may maintain, replace, or repair the emission control devices o

65MAINTENANCEPolaris Recommended Maintenance ProgramTo ensure many trouble-free miles of snowmobiling enjoyment, follow recommended regular maintenanc

66MAINTENANCEPeriodic Maintenance Interval TableThe following chart is a guide based on average riding conditions. You may need to increase frequency

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67MAINTENANCEPeriodic Maintenance Interval TableI - Inspect (clean, adjust, tighten, lubricate, replace if necessary)C - Clean R - Replace L - Lubrica

68MAINTENANCEPeriodic Maintenance Interval TableI - Inspect (clean, adjust, tighten, lubricate, replace if necessary)C - Clean R - Replace L - Lubrica

69MAINTENANCEPeriodic Maintenance Interval TableI - Inspect (clean, adjust, tighten, lubricate, replace if necessary)C - Clean R - Replace L - Lubrica

70MAINTENANCELubricationFront SuspensionLubricate the suspension and steering components with Polaris Pre-mium All-Season Grease at 500 miles (800 km)

71MAINTENANCELubricationRear SuspensionThe suspension pivot shafts should be lubricated with Polaris Premium All Season Grease at 500 miles (800 km) i

72MAINTENANCELubricationJackshaft BearingThe jackshaft bearing on your model may be equipped with a grease fit-ting, but this component is greased for

73MAINTENANCELubricationn Chaincase Oil LevelCheck the chaincase oil level at the intervals outlined in the mainte-nance charts beginning on page 66.

74MAINTENANCESpark PlugsIt’s very important to use the correct spark plug for your machine. A spark plug with a heat range too high will cause engine

75MAINTENANCESpark PlugsSpark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine ha

76MAINTENANCEIntake FilterThe intake foam filter and screen limits snow ingestion into the intake system. When operating in loose powder snow, check t

5INTRODUCTIONImportant Notes for Owners and DriversAfter reading this manual, store it in the snowmobile for convenient ref-erence. It should remain w

77MAINTENANCECarburetorWater/Sediment Trap ServiceMost Polaris snowmobiles contain patented carburetor bowl water/sedi-ment traps located at the botto

78MAINTENANCECarburetorThe number stamped in the end of the main jet indicates the jet size. The jet installed at the time of manufacture is not neces

79MAINTENANCEFuel Filter/Fuel LinesThe fuel filter is located inside the fuel tank. This component requires no maintenance.Inspect the fuel lines regu

80MAINTENANCEExhaust SystemCheck the exhaust system for wear or damage at approximately 1000 miles (1600 km). To inspect, allow the engine and exhaust

81MAINTENANCEBrakesn Hydraulic Brake InspectionInspect the brake lever reserve before each use of the snowmobile. See page 45.Brake pads must be repla

82MAINTENANCEBrakesBrake FluidWARNING! After opening a bottle of brake fluid, always discard any unused portion. Never store or use a partial bottle.

83MAINTENANCEBrakesBleeding the Hydraulic Brake SystemAir in the hydraulic brake system will cause spongy brake lever action. Bleed the system before

84MAINTENANCELightsHeadlight AdjustmentThe headlight may be adjusted for vertical aim using the following pro-cedure:1. Place the snowmobile on a leve

85MAINTENANCELightsNOTICE: Avoid touching a halogen bulb with bare fingers. Oil from skin leaves a residue, causing a hot spot that will shorten the l

86MAINTENANCEClutch SystemPeriodically inspect the clutch sheaves for damage, wear, or belt resi-due. To maintain optimum performance, clean with non-

6INTRODUCTIONPreservation of the EnvironmentPolaris is committed to supporting an environmental education cam-paign. We encourage state and provincial

87MAINTENANCEClutch Systemn Drive Belt ConditionBelt width and length must match the center distance of the clutches and sheave width of the drive clu

88MAINTENANCEClutch SystemDrive Belt Removal1. Stop the engine after operating in a forward motion.NOTICE: Do not attempt to remove the drive belt aft

89MAINTENANCEClutch SystemDrive Belt Installation1. Drop the drive belt over the drive clutch and pull back the slack.Tip: To ensure satisfactory belt

90MAINTENANCEClutch Systemn Drive Belt DeflectionMeasure belt deflection with both clutches at rest and in their full neutral position.Place a straigh

91MAINTENANCEClutch SystemTorque StopPeriodically check torque stop clearance. With clutches in proper alignment, the torque stop clearance should be

92MAINTENANCETrackTrack InspectionWARNING! Broken track rods can cause a rotating track to come off the machine, which could cause serious injury or d

93MAINTENANCETrackTrack LubricationWARNING! Operating with insufficient lubrication between the rail slide and track guide clips can cause track failu

94MAINTENANCETrackMoving parts can cut and crush body parts. When performing the checks and adjustments recommended on the following pages, stay clear

95MAINTENANCETrackTrack TensionIf the track needs adjustment:6. Loosen the rear idler shaft bolt.7. Loosen the locknuts.8. Tighten or loosen the track

96MAINTENANCETrackn Track AlignmentPeriodically check that the track is centered and running evenly on the slide rails. Misalignment will cause excess