Polaris 340 Classic Manuel d'utilisateur

2004Touring & WideTrakSnowmobiles2004Touring & WideTrakSnowmobilesOwner's Manualfor Vehicle Maintenanceand SafetyOwner's Manualfor V

8SAFETYOperator SafetyThe following signal words and symbols appear throughout thismanual and on your vehicle. Your safety is involved when these word

98MAINTENANCEGeneral MaintenanceBrake FluidUse only Polaris DOT 3 high temperature brake fluid. S ee page 126 forthe part numbers of Polaris products.

99MAINTENANCEGeneral MaintenanceBleeding the Hydraulic Brake SystemAir in the hydraulic brake system will cause spongy brake lever action.Bleed the sy

100MAINTENANCEGeneral MaintenanceMechanical Brake Lever TravelFrequently inspect the brakelever reserve (A), which is theclearance between the lever a

101MAINTENANCEGeneral MaintenanceHeadlight AdjustmentThe headlight may be adjusted forvertical aim using the followingprocedure:1. Place the snowmobil

102MAINTENANCEGeneral MaintenanceRemoving Halogen Bulbs - High/Low Beam1. Pinch the ends of the spring (1)together and lift until it releasesfrom the

103MAINTENANCEGeneral MaintenanceTailligh t Replacement1. Remove the rear storage cover (A) if equipped.2. Depending on your model, remove the screws

104MAINTENANCEGeneral MaintenanceClutch SystemPeriodically inspect the clutch sheaves for damage, wear , or beltresidue. To maintain optimum performan

105MAINTENANCEGeneral MaintenancePeriodically check the condition and tension of the drive belt, andalways carry a spare belt. For improved drive-away

106MAINTENANCEGeneral MaintenanceDrive Belt Installation1. Drop the drive belt over thedrive clutch and pull back theslack (A). NOTE: To ensuresatisfa

107MAINTENANCEGeneral MaintenanceDrive Belt DeflectionMeasure belt deflection with bothclutches at rest and in their fullneutral position.Place a stra

9SAFETYOperator SafetyWARNINGDriving a snowmobile requires your full attention. DO NOTdrink alcohol or use drugs or medications before or whiledriving

108MAINTENANCEGeneral MaintenanceTorque StopIf your snowmobile is equippedwith an engine torque stop (1),periodically check torque stopclearance. With

109MAINTENANCEGeneral MaintenanceTool KitA tool kit is included with eachmachine for emergency androutine maintenance. Your tool kitwill contain only

110MAINTENANCEGeneral MaintenanceFall Tune-UpFor m aximum performance, arrange for a fall service tune-up with yourPolaris dealer. His experienced and

111MAINTENANCETrack MaintenanceTrack TensionTrack adjustment is criticalfor proper handling. Alwaysmaintain correct tension andalignment. Tensionadjus

112MAINTENANCETrack MaintenanceTrack Tension DataSuspension Weight MeasurementLocationSlackMeasurementEdge 136 10 lbs. (4.54 kg) 16″ ahead of rearidle

113MAINTENANCETrack MaintenanceTrack Insp ectio nUsing a hoist, safely lift and support therear of the snowmobile off the ground.Rotate the track by h

114MAINTENANCESteering SystemSki AlignmentWith the handlebars in a straight ahead position, and with vehicleweight compressing the suspension, measure

115MAINTENANCESteering SystemEdge IFSWideTrakXY10″10″10″10″XY

116MAINTENANCESteering SystemSteering Inspectio n and AdjustmentEach week, or before a long ride, check fasteners and tighten ifnecessary. Specific fa

117MAINTENANCESteering SystemSki SkagsCheck skags weekly to maintain positive steering characteristics.Carbide skags must be replaced if any abnormal

10SAFETYOperator SafetyStay Away F rom Movin g PartsBe alert when riding, and remain properly seated to stay clear of thetrack. Your snowmobile is pro

118MAINTENANCESuspension MaintenanceHi-Fax WearCheck Hi-fax wear by measuring the thickness at several points alongthe rail (A). Replace Hi-fax when a

119MAINTENANCESuspension MaintenanceLoose nuts and bolts can reduce your snowmobile’s reliability andcause needless repairs and down time. Before begi

120MAINTENANCEExtended StorageBearingsGrease the jackshaft and drive shaft clutch side bearings with PolarisPremium All-Season Grease or a similar hig

121MAINTENANCEExtended StorageEngine and Carburetor ProtectionUsing a fuel stabilizer and topping off the fuel tank eliminates the needto drain the fu

122MAINTENANCEExtended StorageTrack and SuspensionModerate track tension should be m aintainedduring summer storage. The machine shouldbe supported of

123MAINTENANCEBatteryBattery FluidA poorly maintained battery willdeteriorate rapidly. C heck the batteryfluid level often. The fluid level shouldbe k

124MAINTENANCEBatteryBattery ConnectionsKeep battery terminals and connections free of corrosion. Whencleaning is necessary, remove the corrosion with

125MAINTENANCEBatteryWhen your snowmobile is placed in storage for one month or more:S Remove the battery.S Charge it to the proper level.S Store it i

126POLARIS PRODUCTSPart No. DescriptionEngine Lubricants2870791 Fogging Oil (12 oz. Aerosol)2871098 Premium 2-Cycle Engine Oil (qt.)2871097 Premium 2-

127TROUBLESHOOTINGEngine TroubleshootingCAUTION: Unless you have experience and training in two-cycleengine repair, see your dealer if technical probl

11SAFETYOperator SafetyRiding PositionOperating a snowmobile requires skill and balance for proper control.Rider positions may vary from person to per

128TROUBLESHOOTINGEngine TroubleshootingProblem Probable Cause SolutionNoise in drivesystemBroken drive clutchcomponentsSEE YOUR DEALER.Bearing failur

129TROUBLESHOOTINGEngine TroubleshootingProblem Probable Cause SolutionEngine turnsbut fails to startFaulty ignition Remove spark plug(s) and replace

130TROUBLESHOOTINGSuspension TroubleshootingEdge 136 SuspensionProblem Solution (perform only one change at a time)Rear suspensionbottoms too easily-

131TROUBLESHOOTINGSuspension TroubleshootingEdge Touring Suspension (ETS) and ETS ACEProblem Solution (perform only one change at a time)Rear suspensi

132TROUBLESHOOTINGBelt TroubleshootingBelt Wear/Burn DiagnosisCauses SolutionsDriving at low RPM Drive at higher RPMs. Gear the machine down. Check be

133WARRANTYService And Warranty InformationObtaining Service and Warranty AssistanceRead and understand the service data and the Polaris warrantyinfor

134WARRANTYLimited W arrantyPolaris Sales Inc., 2100 Highway 55, Medina, MN 55340, provides a ONE YEAR LIM-ITED WARRANTY on all components of the Pola

135WARRANTYLimitations of warranties and remediesALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IM-PLIED WARRANTIES OF MERCHANTABILITY AND F

136WARRANTYConditions and ExclusionsIn order to qualify for warranty, the product must have been properly set up and tested bya Polaris Dealer (if app

137WARRANTYPolaris Second Year Engine Service ContractSecond Year Engine Service Contract is standard on all eligible new and unusedsnowmobiles that w

12SAFETYOperator SafetyCargo OverloadToo much weight on the rear of the machine may reduce your ability tosteer. Do not exceed carrier and rack weight

138WARRANTYExported VehiclesEXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WAR-RANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOL

139INDEXAAccessories 47-50...Air Box 22...Air Pollution 6...BBattery 121-125...

140INDEXHHalogen Bulbs 102...Handlebar Adjustments 46...Handlebars, Standard 46...Headlight Adjustment 101...

141INDEXSSpark Plugs 84-85...Spring Preload, Edge 136 36...Spring Tension, Rear, Edge 136 37...Start the Engine and Check 5

For your nearest Polaris dealer, call 1-800-POLARISor visit www.polarisindustries.comPolaris Sales Inc., 2100 Hwy. 55, Medina, MN 55340Phone (763) 4

13SAFETYOperator SafetyExcessive SpeedObserve all state and local laws governing snowmobile operation.They’ve been established for your protection.Alw

14SAFETYOperator SafetyDriver AwarenessSlow down when traveling near poles,posts, or other obstacles. Be especiallyalert if you’re snowmobiling after

15SAFETYOperator SafetyIce and Snow Build -upBefore driving, manually turn the skis to the left and right to be sureice and snow are not interfering w

16SAFETYOperator SafetyDriving in Hilly Te rrainOperating in hilly terrain requires extreme caution to maintain balanceand avoid roll-over. If climbin

17SAFETYOperator SafetyDriving DownhillWhen riding downhill, shift your weight to the rear of the machine andreduce your speed to a minimum. Apply jus

Read, understand, and follow all of the instructionsand safety precautions in this manual and on allproduct labels.Failure to follow the safety precau

18SAFETYOperator SafetyIntake SilencerDo not operate the engine with the intake silencer or filter removed.Damage to the engine may occur if the intak

19SAFETYOperator SafetyPowder Snow OperationMoveable hood closures are included on some Polaris snowmobiles.They are normally left open and are locate

20SAFETYOperator SafetyDriving ResponsiblyEvery snowmobile handles differently, and even the most docileconditions may become dangerous if operators d

21SAFETYOperator SafetyWindchill/Temperature Ch artsThe following information is provided to help you determine whentemperatures become dangerous for

22SAFETYSafety Decals and LocationsWarning decals have been placed on the snowmobile for yourprotection. Read and follow the instructions of the decal

23SAFETYSafety Decals and LocationsTrack WarningThe track warning decal is located on the rear of the tunnel:Cargo Carrier WarningsMachines with a car

24SAFETYSafety Decals and LocationsStandard Reverse WarningThe Polaris WideTrak snowmobileis equipped with standard reverse.The reverse warning decal

25SAFETYSafety Decals and LocationsElectronic Reverse WarningPolaris snowmobilesequipped with electronicreverse will have theelectronic reverse warnin

26SAFETYSafety Decals and LocationsOperation WarningOperation warningdecals are present onthe console of allPolaris snowmobiles, inboth French andEngl

27SAFETYSafety Decals and LocationsOperation WarningTouring ModelsWideTrakAVERTISSEMENTAVERTISSEMENT

1What’s the hottest thing on snow?A Polaris owner ’s Web site, designed just for YOU!S Technical tipsS New product introductionsS Event schedulesS Par

28FEATURESSome P olaris snowmobiles are equipped with special features.Operating controls and special feature controls are illustrated on thispage. N

29FEATURES1. Hood2. Headlight3. Windshield4. Handlebar5. Seat6. Backrest7. Storage Compartment8. Taillights9. Rear Bumper10. Snow Flap11. Passenger Ha

30THE PERFECT FITFront Suspension AdjustmentsBreak in the suspension for approximately 150 miles (240 km) andre-grease all suspension parts before mak

31THE PERFECT FITFront Suspension AdjustmentsFor the best ride, t he suspension should be adjusted to use the fulltravel of the shocks with occasional

32THE PERFECT FITFront Suspension AdjustmentsShock DampingAdjustments to the compressionstiffness of Indy Select orRydeFX SOLO shocks can bemade by tu

33THE PERFECT FITFront Suspension AdjustmentsAdjusting Front Shock Spring PreloadIncreasing spring preload will increaseski-to-ground pressure. Decrea

34THE PERFECT FITFront Suspension AdjustmentsShock ValvingRydeFX or RydeFX SOLO shocks can be revalved if spring preloadalone isn’t sufficient and fur

35THE PERFECT FITRear Suspension AdjustmentsRider weight, riding style, trail conditions, and vehicle speed all affectsuspension action.Each rear susp

36THE PERFECT FITEdge 136 Rear Suspension Adjustments(Indy 340 Touring and Sport Touring)Initial Spring Preload Setting (Sag Method)To set up the EDGE

37THE PERFECT FITEdge 136 Rear Suspension Adjustments(Indy 340 Touring and Sport Touring)Rear Spring TensionTo adjust rear torsion spring t ension, ro

2Copyright 2003 Polaris Sales Inc. All information contained within this publication isbased on the latest product information at the time of publicat

38THE PERFECT FITEdge 136 Rear Suspension Adjustments(Indy 340 Touring and Sport Touring)Optional Coil SpringsDifferent rate coil springs are availabl

39THE PERFECT FITEdge 136 Rear Suspension Adjustments(Indy 340 Touring and Sport Touring)Rear To Front Coup lin g and the Rear Rear ScissorStop (RRSS)

40THE PERFECT FITEdge 136 Rear Suspension Adjustments(Indy 340 Touring and Sport Touring)Weight Transfer During AccelerationRear Rear Scissor Stop (RR

41THE PERFECT FITEdge Touring Suspension (ETS) AdjustmentsTorsion SpringsTwo torsion springs are used on the rear arm ofthe ETS. Preload adjustments c

42THE PERFECT FITEdge Touring Suspension (ETS) AdjustmentsInitial Setup and CalibrationThe following information has been compiled to assist you in tu

43THE PERFECT FITETS ACE AdjustmentsThe ETS ACE (Adjustable Control Electronics) is a new featureavailable for some ETS rear suspensions. It enables a

44THE PERFECT FITETS ACE AdjustmentsETS ACE SettingsIMPORTANT NOTES:The time to move one position can take up to 12 seconds depending onthe rear shock

45THE PERFECT FITWideTrak Rear Suspension AdjustmentsRear Spring SettingsRear spring adjustment is primarily a control for riding comfort. Tocheck for

46THE PERFECT FITHandlebar AdjustmentsStandard HandlebarsFollow these steps to adjust the handlebars for a personal fit.1. Remove the handlebar cover

47THE PERFECT FITAccessoriesPolaris offers a wide range of accessories for your snowmobile. Frommap light to electric start, Polaris has the accessori

3WELCOMEThank you for purchasing a Polaris vehicle, and welcome to ourworld-wide family of Polaris owners. We proudly produce an excitingline of utili

48THE PERFECT FITAccessoriesTraction ProductsAnother way to tailor your machine is to install traction products. S eeyour dealer about installing stud

49THE PERFECT FITAccessoriesUse only Polaris traction products on your snowmobile. Trackwarranties are void if track damage or failure results from im

50THE PERFECT FITAccessoriesWear StripsTo avoid excessive tunnel wear, tunnel wear strips must be installedwhenever track studding is used. Several we

51PRE-RIDE INSPECTIONSBefore Starting the EngineRead and Understand Your Owner ’s ManualRead the Owner’s Manual completely and refer to it often. We’v

52PRE-RIDE INSPECTIONSBefore Starting the EngineHydraulic BrakesProperly functioning brakesare critical to your safety.Always check the followingitems

53PRE-RIDE INSPECTIONSBefore Starting the EngineMechanical BrakesBrake Lever TravelFirmly depress the brake lever.Measure the distance (A)between the

54PRE-RIDE INSPECTIONSBefore Starting the EngineCheck fo r Proper Operation of Steering SystemManually turn the skis completely to the right and to th

55PRE-RIDE INSPECTIONSStart the Engine and Checkn Transmission: Make sure the reverse is not engaged beforestarting your machine.n Engine Stop Switch:

56OPERATIONStarting the EngineStarting a Cold Engine (Manual Start)Do not depress the throttle until the engine starts.1. Turn key to ON.2. Pull kill

57OPERATIONStarting the EngineStarting a Cold Engine (Electric Start)Do not depress the throttleuntil the engine starts.1. Flip choke toggle toFULL ON

4TABLE OF CONTENTSIntroduction 5...This section contains helpful i nformation for owners and drivers andillustrates t he l

58OPERATIONEngine Break-InNo single action on your part is as important to long, trouble-freemachine life as proper break-in of a new or rebuilt engin

59OPERATIONEngine Break-InOil In jectio n SystemAlways fill the oil reservoir when refueling. Fuel-to-oil mix ratios arecontrolled by the oil pump and

60OPERATIONTrack W arm- UpFollow these steps to ensure proper warm-upof the engine, drive train and track.1. Use an appropriate stand to securelysuppo

61OPERATIONFuelGasoline is highly flammable and explosive under certainconditions.S Always exercise extreme caution whenever handling gasoline.S Alway

62OPERATIONFuelThe fuel used in your Polaris engine is as important to engine life andperformance as the l ubricant used. Your Polaris engine is desig

63OPERATIONFuelFuel Reserve Capacity (Mechanical Gaug e)There are approximately two gallons of fuel left in the tank when themechanical fuel gauge rea

64OPERATIONOilLow Oil Indicator LightThe low oil indicator light will indicate when to add oil. See page 59for oil recommendations.When the low oil in

65OPERATIONCarburetionProper carburetor adjustment is critical. A lean mixture (too much air,too little fuel) may result in piston burning, bearing fa

66OPERATIONEngine Stop SwitchPush down on the engine stopswitch (A) to stop the engine in anemergency. This will ground outthe ignition and bring the

67OPERATIONThrottle LeverIf the engine stops abruptly when the throttle lever is released:1. Turn the ignition switch to OFF.2. Visually inspect the t

5INTRODUCTIONImportant Notes for Owners and Driversn After reading this manual, store it in the snowmobile forconvenient reference. It should remain w

68OPERATIONEmergency StoppingThe following chart lists methods for stopping the snowmobile in theevent of an emergency. Refer to page 66 for more info

69OPERATIONEmergency StartingYour machine is equipped with a tool kit containing essential tools foremergency use. Machine’s equipped with electric st

70OPERATIONReverse OperationMechanical ReverseMake sure the shift lever is shifted completely into forward or reverseposition. Some models are equippe

71OPERATIONReverse OperationElectronic Reverse (PERCt)Electronic reverse will activate only if the engine is below 4000 RPM(3000 RPM on fan cooled mod

72OPERATIONDaily StorageAt the end of each ride, park the snowmobileon a level surface and support it at the rearwith an appropriate track stand. The

73MAINTENANCEPolaris Recommended Maintenance ProgramTo ensure many trouble-free miles of snowmobiling enjoyment, followrecommended regular maintenance

74MAINTENANCEMaintenance ChartThe following chart is a guide based on average riding conditions. Youmay need to increase frequency based on riding con

75MAINTENANCEMaintenance ChartItem Weekly orbeforelong trip150miles(240 km)500miles(800 km)1000miles(1600 km)SeePageTighten idler adjusting bolt jamnu

76MAINTENANCEMaintenance LogPresent this section of your manual to your dealer each time yoursnowmobile is serviced. This will provide you and future

77MAINTENANCEMaintenance LogAdditional Services PerformedAuthorized Polaris Servicing DealerServicing TechnicianDate MileageType of ServiceAdditional

6INTRODUCTIONPreservation of the EnvironmentPolaris is committed to supporting an environmental educationcampaign. We encourage state and provincial g

78MAINTENANCELubricationLubricate the suspension and steering components with PolarisPremium grease at 500 miles (800 km) and annually or aboutevery 1

79MAINTENANCELubricationThe suspension pivot shafts should be lubricated with Polaris P remiumAll Season Grease at 500 miles (800 km) initially, every

80MAINTENANCELubricationJackshaft Bearing GreasingLoosen the driven clutch retaining boltand pull the clutch outward to expose thebearing and grease f

81MAINTENANCELubricationThrottle CableLubricate the throttle cable (1) lightlywith grease or oil. With the engine off,turn the handlebars to the left

82MAINTENANCELubricationGearcase Oil Level (WideTrak)It’s the operator’s responsibility tomaintain proper gearcase oil level.To check the oil level, p

83MAINTENANCELubricationChaincase Oil LevelIt’s the operator’s responsibility to check and m aintain the properchaincase oil level.To check the oil le

84MAINTENANCEGeneral MaintenanceSpark PlugsIt’s very important to use the correct spark plug for your machine. Aspark plug with a heat range too high

85MAINTENANCEGeneral MaintenanceSpark PlugsSpark plug condition is indicative of engine operation. The spark plugfiring end condition should be read a

86MAINTENANCEGeneral MaintenanceIntake FilterThe intake foam filter limits snow ingestion into the intake system.When operating in loose powder snow,

87MAINTENANCEGeneral MaintenanceVariable Exhaust System (VES)Maintena nc e of the VES is limited to a periodic inspection andclea ning of system compo

7INTRODUCTIONVehicle Identification NumbersThe tunnel vehicle identification number (VIN) and engine serialnumber are important for model identificati

88MAINTENANCEGeneral MaintenanceWater/Sediment Trap ServiceMost Polaris snowmobiles contain patented carburetor bowlwater/sediment traps located at th

89MAINTENANCEGeneral MaintenanceFuel Filter/Fuel LinesInspect the in-tank fuel filter (1) and fuellines regularly. Give special attention to thesystem

90MAINTENANCEGeneral MaintenanceGeneral Carburetor InformationThe number stamped in the end of the main jet indicates the jet size.The jet installed a

91MAINTENANCEGeneral MaintenanceExhaust SystemCheck the exhaust system for wear or damage at approximately 1000miles (1600 km). To inspect, allow the

92MAINTENANCEGeneral MaintenanceCoolant MixtureThe coolant supplied in the system is a 50/50 mixture ofethylene-glycol and distilled water. This mixtu

93MAINTENANCEGeneral MaintenanceFlushing the Cooling SystemTo ensure that the coolant maintains its ability to protect the engine,the system should be

94MAINTENANCEGeneral MaintenanceBleeding the Coo lin g SystemSurgeTankModels1. Remove the pressure cap and fill the coolant bottle with properlymixed

95MAINTENANCEGeneral MaintenanceDrive Chain TensionTo obtain correct chain tension:1. Rotate the driven clutchcounterclockwise to move allchain slack

96MAINTENANCEGeneral MaintenanceHydraulic Brake InspectionFrequently inspect the brakelever reserve. Firmlydepress the brake lever andmeasure the clea

97MAINTENANCEGeneral MaintenanceBrake Components1. Brake Caliper2. Chaincase3. Brake Disc4. Backing Plate5. Brake Pad Material (Replace when thickness