Polaris 600 HO IQ Manuel d'utilisateur

7SAFETYOperator SafetyFollow the recommended maintenance program beginning on page 82 of this manual to ensure that all critical components on the sno

97MAINTENANCECooling SystemCoolant High Temperature Indicator LightThe high temperature indicator light will illuminate when engine cool-ant temperatu

98MAINTENANCECooling SystemBleeding the Cooling System Use of a non-standard pressure cap will not allow the recovery system to function properly. If

99MAINTENANCEExhaust SystemCheck the exhaust system for wear or damage at approximately 2000 miles (3200 km). Always allow the engine and exhaust sys

100MAINTENANCEDrive Chain TensionCheck drive chain tension weekly and before each long trip. To obtain correct chain tension: 1. Rotate the driven c

101MAINTENANCEBrakesn Hydraulic Brake InspectionInspect brake lever travel before each use of the snowmobile. See page 60.Brake pads must be replaced

102MAINTENANCEBrakesBrake FluidThe brake fluid level can be seen through a plastic sight glass in the brake reservoir. If the fluid is sufficient, th

103MAINTENANCEBrakesBleeding the Hydraulic Brake SystemAir in the hydraulic brake system will cause spongy brake lever action. Bleed the system befor

104MAINTENANCELightsNOTE: Do not touch a halogen bulb with bare fingers. Oil from skin leaves a residue, causing a hot spot that will shorten the lif

105MAINTENANCELightsTaillight/Brakelight Replacement600 HO IQ1. Open the rear storage compart-ment.2. Reach into the compartment and locate the socket

106MAINTENANCEClutch SystemPeriodically inspect clutch sheaves for damage, wear or belt residue. To maintain optimum performance, clean with non-oil

8SAFETYOperator SafetyStay Clear of TrackYour snowmobile is propelled by a revolving track that must be partially exposed for proper operation.Stay Cl

107MAINTENANCEClutch Systemn Drive Belt ConditionPeriodically check the condition and tension of the drive belt, and always carry a spare. Inspect th

108MAINTENANCEClutch SystemDrive Belt Installation1. Drop the drive belt over the drive clutch and pull back the slack. NOTE: To ensure satisfactory b

109MAINTENANCEClutch Systemn Drive Belt DeflectionMeasure belt deflection with both clutches at rest and in their full neutral position.Place a straig

110MAINTENANCEFall Tune-UpFor maximum performance, arrange for a fall service tune-up with your Polaris dealer. His experienced and trained service t

111MAINTENANCETrack MaintenanceTrack LubricationThe slide rail needs snow for lubrication. Excessive wear indicates insufficient lubrication. A new

112MAINTENANCETrack MaintenanceTrack TensionTrack adjustment is critical for proper handling. Always maintain cor-rect tension and alignment. NOTE: T

113MAINTENANCETrack MaintenanceTrack Tension4. Check for specified slack between the wear surface of the track clip and the plastic slider. Refer to t

114MAINTENANCETrack Maintenancen Track AlignmentPeriodically check that the track is centered and running evenly on the slide rails. Misalignment wil

115MAINTENANCESteering SystemSteering Inspection and AdjustmentEach week, or before a long ride, check all steering system fasteners and tighten if ne

116MAINTENANCESteering SystemSki AlignmentWith the handlebars in a straight ahead position, and with vehicle weight compressing the suspension, measur

9SAFETYOperator SafetyRiding PositionOperating a snowmobile requires skill and balance for proper control. Rider positions may vary with experience a

117MAINTENANCESteering Systemn Ski SkagsCheck skags before each use of the snowmobile to ensure positive steer-ing characteristics. Skags must be repl

118MAINTENANCESteering Systemn Rail Slide WearMeasure slide thickness at several points along the rail. Have your dealer replace the slide when it&ap

119MAINTENANCEExtended StorageOff-season or extended storage of your snowmobile requires preventive measures to aid against deterioration and to prolo

120MAINTENANCEExtended StorageBearingsGrease the jackshaft and drive shaft clutch side bearings with Polaris Premium All-Season Grease or a similar hi

121MAINTENANCEExtended StorageElectrical ConnectionsReplace worn or frayed electrical wire and connectors. Be sure wiring harness is properly secured

122POLARIS PRODUCTSPart No. DescriptionEngine Lubricants2870791 Fogging Oil (12 oz. Aerosol)2871098 Premium 2-Cycle Engine Oil (qt.)2871097 Premium 2-

123TROUBLESHOOTINGEngine TroubleshootingUnless you have experience and training in two-cycle engine repair, see your dealer if technical problems aris

124TROUBLESHOOTINGEngine TroubleshootingProblem Probable Cause SolutionNoise in drive sys-temBroken drive clutch components• SEE YOUR DEALER.Bearing f

125TROUBLESHOOTINGEngine TroubleshootingProblem Probable Cause SolutionEngine turns but fails to startFaulty ignition • Install new spark plug(s). If

126TROUBLESHOOTINGIQ Suspension TroubleshootingProblem SolutionRear suspension bot-toms too easily • Adjust torsion spring preload to achieve proper s

10SAFETYOperator SafetySurvival PreparationFor your safety, always ride in a group of other snowmobilers. Always tell someone where you're going

127TROUBLESHOOTINGSwitchBack Suspension TroubleshootingProblem SolutionRear suspension bot-toms too easily • Set static sag (see page 45). Adjust tor

128TROUBLESHOOTINGDrive Belt TroubleshootingBelt Wear/Burn DiagnosisCauses SolutionsDriving at low RPM • Drive at higher RPMs. Gear the machine down.

129WARRANTYService and Warranty InformationObtaining Service and Warranty AssistanceRead and understand the service data and the Polaris warranty info

130WARRANTYService and Warranty InformationPolaris Anti-Theft SystemThe Polaris anti-theft system (PATS) monitoring program is designed to aid owners

131WARRANTYLimited WarrantyPolaris Sales Inc., 2100 Highway 55, Medina, MN 55340, provides a ONE YEAR LIM-ITED WARRANTY on all components of the Polar

132WARRANTYLimitations of warranties and remediesALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FI

133WARRANTYConditions and ExclusionsIn order to qualify for warranty, the product must have been properly set up and tested by a Polaris Dealer (if ap

134WARRANTYPolaris Second Year Engine Service ContractSecond Year Engine Service Contract is standard on all eligible new and unused snow-mobiles that

135WARRANTYExported VehiclesEXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WAR-RANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOL

136WARRANTYSnowmobile Engine Emissions Limited WarrantyThis snowmobile engine emissions limited warranty is in addition to the Polaris stan-dard limit

11SAFETYOperator SafetyDisabled OperatorsSafe operation of this rider-active vehicle requires good judgement and physical skills. Operators with cogn

137WARRANTYSnowmobile Engine Emissions Limited WarrantySome states do not allow limitations on how long an implied warranty lasts, so the above limita

138MAINTENANCE LOGPresent this section of your manual to your dealer each time your snow-mobile is serviced. This will provide you and future owners

139MAINTENANCE LOGDATE MILES(KM)TECHNICIAN SERVICE PERFORMED / COMMENTS

140INDEXAAccessories . . . . . . . . . . . . . . . . . . . 53Adjustable Headlights . . . . . . . . . . . 29Adjustable Steering System. . . . . 2

141INDEXIIFS Components . . . . . . . . . . . . . . . . 40Inadequate Snow Conditions . . . . . . 18Instrumentation . . . . . . . . . . . . . . 32-

142INDEXSStuds . . . . . . . . . . . . . . . . . . . . . . . . 56Survival Preparation . . . . . . . . . . . . 10Suspension Coupling, IQ . . . .

12SAFETYOperator SafetyDriver AwarenessSlow down when traveling near poles, posts, or other obstacles. Be especially alert if you're snowmobilin

13SAFETYOperator SafetyAvalanchesSnowmobilers should always be properly trained and equipped before traveling in mountainous terrain:• Take an avalanc

14SAFETYOperator SafetyIce and Snow Build-upBefore driving, manually turn the skis to the left and right to be sure ice and snow are not interfering w

15SAFETYOperator SafetyDriving DownhillWhen riding downhill, shift your weight to the rear of the machine and reduce your speed to a minimum. Apply j

16SAFETYOperator SafetyDriving in Hilly TerrainUse extra caution when operating in hilly terrain. If climbing a hill is unavoidable, keep your weight

For your nearest Polaris dealer, call 1-800-POLARISor visit www.polarisindustries.comPolaris Sales Inc., 2100 Hwy. 55, Medina, MN 55340Phone (763) 41

17SAFETYOperator SafetyDrive BeltDo not operate the engine with the drive belt removed.Any servicing that requires operation without a belt must be pe

18SAFETYOperator SafetyInadequate Snow ConditionsSince snow provides the only lubrication for the power slide suspension and, on liquid cooled models,

19SAFETYOperator SafetyDriving ResponsiblyEvery snowmobile handles differently, and even the most docile condi-tions may become dangerous if operators

20SAFETYOperator SafetyWindchill/Temperature ChartsThe following information is provided to help you determine when tem-peratures become dangerous for

21SAFETYSafety Decals and LocationsWarning decals have been placed on the snowmobile for your protec-tion. Read and follow the instructions of the dec

22SAFETYSafety Decals and LocationsTrack WarningThe track warning decal is on the rear of the tunnel:Stay clear of track. Do not sit on seat back. E

23SAFETYSafety Decals and LocationsReverse WarningThe reverse warning decal is located on the console below the wind-shield:WARNINGReverse operation,

24SAFETYSafety Decals and LocationsOperation Warning• To avoid serious injury or death, read and understand all warnings and the Owner's Manual b

25FEATURES1. Hood2. Headlight3. Windshield4. Handlebar5. Seat6. Seat Storage Compartment7. Taillights8. Rear Bumper9. Snow Flap10. Suspension11. Track

26FEATURES1. Fuel Filler Cap2. RIDER SELECT (if equipped)3. Ignition Switch4. Brake Lever5. Headlight Adjuster6. MFD Gauge7. Engine Stop Switch8. Thro

WARNINGRead, understand, and follow all of the instructions and safety precautions in this manual and on all product labels.Failure to follow the safe

27FEATURESRIDER SELECT Adjustable Steering SystemThe RIDER SELECT adjustable steering system (if equipped) allows you to adjust the handlebar position

28FEATURESRIDER SELECT Adjustable Steering System1. Stop the snowmobile.2. Press the release button and move the handlebar forward or rearward to the

29FEATURESFuel ValveThe fuel valve is located under the hood. Turn the fuel valve off when-ever the snowmobile is stored or parked.1. Turn the valve c

30FEATURESDetonation Elimination Technology (D.E.T.)The DET system prevents damage to the engine from detonation while developing the maximum power of

31FEATURESDetonation Elimination Technology (D.E.T.)DET TroubleshootingUse this chart to determine causes and solutions for detonation. If none of th

32FEATURESInstrumentationMFD Component IdentificationDigital Display IdentificationItem1 Analog Gauge (if equipped)2 Digital Gauge3 CHECK ENGINE Indic

33FEATURESInstrumentationMFD SettingsWith the engine running, use the MFD Control Switch to set the MFD display to your preference. The rocker switch

34FEATURESInstrumentationMFD Digital Display ProgramsPress the MODE button to cycle through the three MFD programs: Per-formance, Engine and History.

35FEATURESInstrumentationMFD Digital Display ProgramsTrip SettingsTrip 1 and Trip 2 are odometers used to check fuel mileage or to keep track of dista

36FEATURESInstrumentationMFD Digital Display ProgramsEngine ProgramThe Engine Program automatically displays the engine coolant tempera-ture, engine h

1WELCOMEThank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris enthusiasts. Be sure to visit us online at www.pol

37FEATURESInstrumentationMFD Digital Display ProgramsEngine ProgramAltitude (if equipped)The rider can calibrate the altimeter for current atmospheric

38FEATURESInstrumentationMFD Digital Display ProgramsHistory ProgramThe History Program automatically displays electrical system voltage level and fue

39FEATURESInstrumentationMFD Digital Display ProgramsService Interval ReminderThe gauge logs the number of engine hours between service reminders. Wh

40THE PERFECT FITFront Suspension AdjustmentsIndependent Front Suspension (IFS)Break in the suspension for about 150 miles (240 km) before making any

41THE PERFECT FITFront Suspension AdjustmentsShock Spring PreloadThe factory preload setting should be appropriate for most riders and conditions. Ple

42THE PERFECT FITFront Suspension AdjustmentsShock Compression Damping (if equipped)Turn the adjustment knob to make adjustments to the compression da

43THE PERFECT FITRear Suspension AdjustmentsRider weight, riding style, trail conditions, and vehicle speed all affect suspension action.Each rear sus

44THE PERFECT FITRear Suspension AdjustmentsSuspension Performance Tips• Rider weight usually determines the position at which the spring pre-load sho

45THE PERFECT FITRear Suspension AdjustmentsInitial Spring Preload Setting (Sag Method)To set up the rear suspension torsion spring preload, measure t

46THE PERFECT FITIQ Rear Suspension AdjustmentsTorsion Spring PreloadTo adjust rear torsion spring preload, rotate the three-position cam using the en

2POLARIS and POLARIS THE WAY OUT are registered trademarks of Polaris Indus-tries Inc.RIDER SELECT is a trademark of Polaris Industries Inc.Copyright

47THE PERFECT FITIQ Rear Suspension AdjustmentsRear Shock Compression Damping (Premium Shocks)Turn the adjustment knob on the shock reservoir to make

48THE PERFECT FITIQ Rear Suspension AdjustmentsSuspension CouplingOn all Polaris snowmobile rear suspensions, there are two torque arms that control t

49THE PERFECT FITIQ Rear Suspension AdjustmentsRear To Front Coupling and the Rear Rear Scissor Stop (RRSS)The rear rear scissor stop (RRSS) couples t

50THE PERFECT FITIQ Rear Suspension AdjustmentsWeight Transfer During AccelerationThe preferred method for controlling weight transfer during accelera

51THE PERFECT FITSwitchBack Rear Suspension AdjustmentsTorsion Spring PreloadTo adjust rear torsion spring preload, rotate the three-position cam usin

52THE PERFECT FITSwitchBack Rear Suspension AdjustmentsRear Shock Compression DampingTurn the adjustment knob on the shock reservoir to make adjustmen

53THE PERFECT FITAccessoriesPolaris offers a wide range of accessories for your snowmobile to help make each ride more enjoyable.Use only Polaris part

54THE PERFECT FITHandlebar AdjustmentsWhen making handlebar adjustments, always be sure the handlebars, brake lever and throttle lever operate smoothl

55THE PERFECT FITHandlebar AdjustmentsHandlebar PositionIf your snowmobile is equipped with the RIDER SELECT feature, adjust handlebar position as out

56THE PERFECT FITTraction ProductsStudsBefore equipping your machine with traction products, be aware of the laws in your area pertaining to the use o

3TABLE OF CONTENTSIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4This section contains helpful information for owners and dri

57THE PERFECT FITTraction ProductsnCarbide SkagsA skag is a replaceable bar attached to the underside of the ski to assist in turning the snowmobile a

58PRE-RIDE INSPECTIONSPre-Ride ChecklistInspect all items on the checklist for proper operation or condition before each use of the snowmobile. Proce

59PRE-RIDE INSPECTIONSBefore Starting the EngineRead and Understand Your Owner's ManualRead the Owner's Manual completely and refer to it of

60PRE-RIDE INSPECTIONSBefore Starting the Enginen BrakesAlways check the following items for proper operation before starting the engine.Brake Lever T

61PRE-RIDE INSPECTIONSBefore Starting the Enginen Parking Brake Lever LockUse the parking brake lever lock only when you want the machine to remain st

62PRE-RIDE INSPECTIONSBefore Starting the Enginen Steering SystemBefore driving, manually turn the skis to the left and right to be sure ice and snow

63PRE-RIDE INSPECTIONSBefore Starting the Enginen Hood LatchesThe hood of the snowmobile protects the operator from moving parts as well as aiding in

64PRE-RIDE INSPECTIONSStart the Engine and Checkn Engine Stop SwitchCheck the auxiliary shut-off switch for proper operation. Push the switch down to

65OPERATIONStarting the EngineStarting a Cold EngineDo not depress the throttle until the engine starts.1. Turn the fuel valve on. See page 29.2. Turn

66OPERATIONStarting the EngineStarting a Warm Engine1. Turn the key to the ON position.2. Pull the engine stop switch up to the RUN position.3. If equ

4INTRODUCTIONVehicle Identification NumbersRecord your snowmobile's identification numbers and key number in the spaces provided. Remove the spa

67OPERATIONEngine Break-InOil Injection SystemAlways check and fill the oil tank when refueling. See page 71.Oil RecommendationsThis snowmobile is eq

68OPERATIONTrack Warm-UpFollow these steps to ensure proper warm-up of the engine, drive train and track.1. Use an appropriate stand to securely sup-p

69OPERATIONFuelWARNINGGasoline is highly flammable and explosive under certain conditions.• Always exercise extreme caution whenever handling gasoline

70OPERATIONFuelFor peak performance, Polaris recommends the use of 91 octane or higher fuel. Although 87 octane fuel is usable, some engine perfor-ma

71OPERATIONOiln Low Oil Indicator LightThe low oil indicator light will alert the operator if the oil level is low. Visually check for oil in the bott

72OPERATIONCarburetionProper carburetor adjustment is critical. A lean mixture (too much air, too little fuel) may result in piston burning, bearing f

73OPERATIONCarburetionJetting GuidelinesChanges in altitude and temperature affect air density, which is the amount of oxygen available for combustion

74OPERATIONn Engine Stop SwitchPush down on the engine stop switch (9) to ground out the ignition and stop the engine quickly. Pull the switch up to t

75OPERATIONThrottle LeverIf the engine stops abruptly when the throttle lever is released:1. Turn the ignition switch to OFF.2. Visually inspect the t

76OPERATIONEmergency StoppingThe following chart lists methods for stopping the snowmobile in the event of an emergency. See page 74 for more informa

5INTRODUCTIONPreservation of the EnvironmentPolaris is committed to supporting an environmental education cam-paign. We encourage governments to adop

77OPERATIONEmergency StartingIf the recoil starter system fails, an emergency start strap is provided in the tool kit.1. Open the hood.2. Remove the l

78OPERATIONElectronic Reverse (PERCt)Electronic reverse will activate only if the engine RPM is below 4000.Engaging Reverse1. Stop the snowmobile and

79OPERATIONDaily StorageAt the end of each ride, park the snowmo-bile on a level surface and support it at the rear with an appropriate track stand. T

80MAINTENANCEEmission Control InformationAny qualified repair shop or qualified person may maintain, replace, or repair the emission control devices o

81MAINTENANCEEmission Control InformationOwner's ResponsibilitiesPlease read the Snowmobile Engine Emissions Limited Warranty on page 136, and re

82MAINTENANCEPolaris Recommended Maintenance ProgramTo ensure many trouble-free miles of snowmobiling enjoyment, follow recommended regular maintenanc

83MAINTENANCEPeriodic Maintenance Interval TableThe following chart is a guide based on average riding conditions. You may need to increase frequency

84MAINTENANCEPeriodic Maintenance Interval TableItem See PageFrequency150 mi.(240 km)500 mi.(800 km)1000 mi.(1600 km)2000 mi.(3200 km)Pre-SeasonBRAKES

85MAINTENANCEPeriodic Maintenance Interval TableI - Inspect (clean, adjust, tighten, lubricate, replace if necessary)C - Clean R - Replace L - Lubrica

86MAINTENANCELubricationFront SuspensionLubricate the steering post U-joint (with engine fog-ging oil at the intervals outlined in the maintenance cha

6SAFETYOperator SafetyThe following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these wor

87MAINTENANCELubricationDriveshaft BearingInject grease into the fitting on the speedometer sensor housing until grease purges from the seal on the in

88MAINTENANCELubricationn Chaincase OilCheck the chaincase oil level at the intervals outlined in the maintenance charts beginning on page 82. The si

89MAINTENANCELubricationChaincase OilOil Change 1. Position the vehicle on a level surface.2. Remove the drain plug (4) and drain the oil into a drain

90MAINTENANCESpark PlugsA new engine can cause temporary spark plug fouling due to the preser-vative added during the assembly process. Avoid prolong

91MAINTENANCESpark Plug ConditionSpark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the

92MAINTENANCESpark Plug Removal and Replacement1. Remove the spark plug cap.2. Using the special wrench provided in the tool pouch, rotate the spark p

93MAINTENANCEIntake FiltersThe intake foam filters limit snow ingestion into the intake system. When operating in loose powder snow, check the foam f

94MAINTENANCECarburetorThe number stamped in the end of the main jet indicates the jet size. The jet installed at the time of manufacture is not nece

95MAINTENANCECarburetor Water/Sediment TrapMost Polaris snowmobiles contain patented carburetor bowl water/sedi-ment traps located at the bottom of ea

96MAINTENANCECooling SystemCoolantThe coolant supplied in the system at the factory is a 50/50 mixture of ethylene-glycol and distilled water, which w