Polaris 2013 BRUTUS Owner's Manual Manuel d'utilisateur Page 1

PMS 419BRUTUS™BRUTUS™ HDBRUTUS™ HDPTOOwner's Manualfor Maintenance and Safety

9SAFETYSafety Labels and LocationsLoad/Passenger/Tire Pressure WarningWARNINGFALLING OFF CARGO BOX CAN CAUSE SERIOUS INJURY OR DEATH• Never carry ride

99MAINTENANCEHydraulic/Hydrostatic SystemRemoving And Replacing Hydraulic/Hydrostatic FluidChange the hydraulic/hydrostatic fluid at the intervals out

100MAINTENANCESpark ArresterFailure to heed the following warnings while servicing the spark arrester could result in serious injury or death.Do not p

101MAINTENANCEBrakesThe front and rear brakes are hydraulic disc type brakes acti-vated by the brake pedal. See page 24.Brake FluidInspect the brake s

102MAINTENANCEShift Cable AdjustmentInspectionShift cable adjustment is necessary when any of the following is noticed:• Noise on deceleration.• Inabi

103MAINTENANCESteering Wheel InspectionCheck the steering wheel for specified freeplay and smooth operation at the intervals outlined in the Periodic

104MAINTENANCEAlternator BeltBelt AdjustmentCheck the alternator belt at the correct service interval as out-lined in the Periodic Maintenance Chart b

105MAINTENANCEAir Conditioning (If Applicable)Belt AdjustmentCheck the air conditioning belt at the correct service interval as outlined in the Period

106MAINTENANCEAir Conditioning (If Applicable)Condenser CleaningIf equipped with air conditioning, the condenser should be cleaned at the correct serv

107MAINTENANCEPTO Clutch (If Applicable)DescriptionThe PTO system is activated by engaging an electric clutch. When the clutch is engaged, the PTO dri

108MAINTENANCEPTO Drive Belt (If Applicable)Belt InspectionCheck the PTO drive belt at the correct service interval as out-lined in the Periodic Maint

10SAFETYSafe Riding GearAlways wear appropriate clothing when riding a POLARIS vehicle. Wear protective clothing for comfort and to reduce the chance

109MAINTENANCEPTO Gear Box (If Applicable)Checking PTO Gear Box FluidTip: Periodic inspection of the gearbox fluid is not needed. Visually inspect the

110MAINTENANCEPTO Gear Box (If Applicable)Adding PTO Gear Box FluidThe PTO gear box should not require adding fluid. If the fluid level drops, it woul

111MAINTENANCESupporting Utility Vehicle On Jack StandsProcedureFor service work under the utility vehicle, or to remove the wheels, always support th

112MAINTENANCETiresOperating your vehicle with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect veh

113MAINTENANCETiresWheel Removal1. Apply the brakes. Move the gear selector lever to PARK. 2. Stop the engine.3. Loosen the wheel nuts slightly.4. Ele

114MAINTENANCELightsHeadlight Lamp Replacement1. Open the hood.CAUTION! Hot components can cause burns to skin. Allow lamps to cool before servicing.2

115MAINTENANCEFusesIf the engine stops or will not start, or if you experience other electrical failures, a fuse or relay may need replacement. Locate

116MAINTENANCEBatteryImproperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing

117MAINTENANCEBatteryBattery StorageWhenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure

118MAINTENANCEWheel Toe AlignmentInspectionThe wheel toe alignment requires regular inspection and main-tenance at the correct service interval as out

11SAFETYOperator SafetySerious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail

119MAINTENANCELubricating The Utility VehicleLubrication LocationLubricate as outlined in the Periodic Maintenance Chart begin-ning on page 78. Always

120MAINTENANCELubricating The Utility VehicleLubrication Location6. Drive Shaft (in front of transmission7. Lift Cylinder Base End8. Lift Cylinder Rod

121MAINTENANCECleaning and StorageWashing the VehicleKeeping your POLARIS vehicle clean will not only improve its appearance but it can also extend th

122MAINTENANCECleaning and StoragePolishing the VehiclePOLARIS recommends the use of common household aerosol furniture polish for polishing the finis

123MAINTENANCECleaning and StorageStorage TipsClean the ExteriorMake any necessary repairs and clean the vehicle as recom-mended. See page 121.Oil and

124MAINTENANCERemoval from Storage1. Charge the battery if necessary. Install it in the vehicle.2. Fill the fuel tank with fuel.3. Check all the point

125SPECIFICATIONS BRUTUS BRUTUS HD BRUTUS HDPTOVehicle Rated Capacity (includes weight of operator, pass

126SPECIFICATIONS BRUTUS BRUTUS HD BRUTUS HDPTOOverall Length 122.2 in. (310.4 cm) 158 in. (401.1 cm) (w

127SPECIFICATIONS BRUTUS BRUTUS HD BRUTUS HDPTOTravel Control Pedal Drive Hydrostatic Drive Forward/Reve

128POLARIS PRODUCTSPart Number DescriptionEngine Lubricant2878473 15W-40 Diesel Oil, Summer (2 qt./1.9 l)2878474 10W-30 Diesel Oil, Winter (2 qt./1.9

12SAFETYOperator Safety• Always follow proper procedures for climbing hills as described in this manual. Check the terrain carefully before attempting

129POLARIS PRODUCTSPart Number DescriptionGrease / Specialized Lubricants2871312 Grease Gun Kit, Premium All Season2871322 Premium All Season Grease (

130TROUBLESHOOTINGEngine Doesn't Turn OverEngine Turns Over, Fails to StartEngine Runs Irregularly, Stalls or MisfiresEngine Stops or Loses Power

131WARRANTYLIMITED WARRANTYPOLARIS Sales Inc., 2100 Highway 55, Medina, MN 55340 (POLARIS) gives a 12-month LIMITED WARRANTY for all components, excep

132WARRANTYLUBRICANTS AND FLUIDS1. Mixing oil brands or using non-recommended oil may cause engine dam-age. We recommend the use of POLARIS engine oil

133WARRANTYEXPORTED PRODUCTSEXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS PROD-UCT IF IT IS SOL

134WARRANTYU.S.A. EPA Emissions Limited WarrantyThis emissions limited warranty is in addition to the POLARIS standard lim-ited warranty for your vehi

135WARRANTYU.S.A. EPA Emissions Limited WarrantyThis limited warranty excludes failures not caused by a defect in material or workmanship. This limite

136MAINTENANCE LOGUse the following chart to record periodic maintenance.DATE MILES (KM)OR HOURSTECHNICIAN SERVICE PERFORMED / COMMENTSDATE MILES (KM)

137IndexAAccessory Outlets . . . . . . . . . . . . . . . . . . . . . . . 21Air Conditioning . . . . . . . . . . . . . . . . . . . . . . 105Air Condit

138IndexFFan, Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . 91Filling And Emptying The Bucket . . . . . . . . . 64Filter Cleaning, A

13SAFETYOperator SafetyEquipment ModificationsWe strongly recommend that consumers do not install on a POLARIS BRUTUS any equipment that may increase

139IndexOObstacles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Odometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

140IndexTTachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Throttle Freeplay Inspection . . . . . . . . . . . . . . 85Throttle Sys

Improper vehicle use can result in SEVERE INJURY or DEATHREAD OWNER’S MANUAL.FOLLOW ALL INSTRUCTIONS AND WARNINGS.For your nearest Polaris dealer, cal

14SAFETYOperator SafetyUsing Alcohol or DrugsOperating the vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction

15SAFETYFailure to Inspect Before OperatingFailure to inspect and verify that the vehicle is in safe operating condition before operating increases th

16SAFETYOperator SafetyOperating on Public RoadsOperating this vehicle on public streets, roads or highways could result in a collision with another v

17SAFETYOperator SafetyImproper Tire MaintenanceOperating this vehicle with improper tires or with improper or uneven tire pressure could cause loss o

18FEATURES AND CONTROLSComponent LocationsNot all models come with all features. Refer to the specifications section on page 125.Front Bumper/Brush Gu

1WELCOMEThank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS owners. We proudly produce an exciting line of uti

19FEATURES AND CONTROLSSwitches and Indicator LightsIgnition SwitchThe ignition switch is a three-position, key-operated switch. The key can be remove

20Switches and Indicator LightsLight SwitchThe ignition switch must be in the ON position to operate the headlights.Press the top of the rocker switch

21FEATURES AND CONTROLSConsoleAuxiliary OutletThe 12-volt receptacles have spade connections on the back that may be used to power an auxiliary light

22FEATURES AND CONTROLSConsoleAdjustable Steering WheelThe steering wheel can be tilted upward or downward for rider preference.Lift and hold the adju

23FEATURES AND CONTROLSCenter Console (For Models HD and HDPTO Only)Joystick - AttachmentArmMovement of the joystick (Item 1) controls the lift and ti

24FEATURES AND CONTROLSRollover Protective Structure (ROPS) / Occupant Protective Structure (OPS)The Rollover Protective Struc-ture (ROPS) on this veh

25FEATURES AND CONTROLSSeat RemovalPull up on the rear of the seat and tilt it toward the front of the vehicle. Install the seat by sliding the tabs i

26FEATURES AND CONTROLSSeat BeltsSeat Belt InspectionInspect all seat belts for proper operation before each use of the vehicle.1. Push the latch plat

27FEATURES AND CONTROLSInstrument ClusterYour vehicle is equipped with an instrument cluster that senses vehicle speed from the transmission. In addit

28FEATURES AND CONTROLSInstrument Cluster3. MPH / KM/H Display - MPH is displayed when the instrument cluster is in the Standard mode. KM/H is dis-pla

2POLARIS is registered trademark of and BRUTUS is a trademarks of POLARIS Industries Inc.Copyright 2013 POLARIS Sales Inc. All information contained w

29FEATURES AND CONTROLSInstrument ClusterInformation Display AreaThe LCD portion of the instrument cluster is the information display area which displ

30FEATURES AND CONTROLSInstrument ClusterOdometerThe odometer records and displays the total distance traveled by the vehicle. The odometer can not be

31FEATURES AND CONTROLSInstrument ClusterEngine TemperatureEngine temperature can be displayed in F° or ° C. Refer to “Units of Measurement” to change

32FEATURES AND CONTROLSInstrument ClusterBattery Under / Over VoltageThis warning usually indicates that the vehicle is operating at an RPM too low to

33FEATURES AND CONTROLSInstrument ClusterCheck HydraulicIndicates too low of hydraulic oil pressure which is likely caused by a plugged or too high of

34OPERATIONFailure to operate the vehicle properly can result in a collision, loss of control, accident or overturn, which may result in serious injur

35OPERATIONPre-Ride InspectionFailure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an

36OPERATIONFuel RecommendationsNOTICE: For the best engine performance, to prevent engine damage and to comply with EPA/CARB warranty requirements, us

37OPERATIONFuel RecommendationsBio-Diesel FuelsIn Europe and in the United States, as well as some other coun-tries, non-mineral oil based fuel resour

38OPERATIONFuel RecommendationsBio-Diesel FuelsB6 To B20 Bio-diesel Fuel Blend UsagesB6 to B20 bio-diesel is not approved for this POLARIS appli-catio

3Table of ContentsIntroduction. . . . . . . . . . . . . . . . . . . . . . . . .4Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Featu

39OPERATIONFuel RecommendationsRefuelingThe fuel tank filler cap is located on the outside left side of the vehicle near the operator seat. Remove the

40OPERATIONCold Weather OperationBio-Diesel Blended FuelUse the following guidelines if bio-diesel blended fuel is used:• Never use bio-diesel blended

41OPERATIONStarting the EngineNOTICE: NEVER use an engine starting aid such as ether. Engine damage will result.Before operating this vehicle in cold

42OPERATIONBraking1. Release the travel control pedal completely.2. Press the brake pedal evenly and firmly.3. Practice starting and stopping (using t

43OPERATIONDriving with a Passenger1. Perform the pre-ride inspection. See page 35.2. Make sure all passengers are at least 12 years of age and tall e

44OPERATIONHydraulic Controls (Models HD and HDPTO)Joystick Operation Start the engine. See page 41.Allow the hydraulic system to warm to operating te

45OPERATIONHydraulic Controls (Models HD and HDPTO)Front Auxiliary Hydraulic OperationWARNING!Avoid Injury Or Death.Diesel fuel or hydraulic fluid und

46OPERATIONHydraulic Controls (Models HD and HDPTO)Quick CouplersWARNING!Avoid Injury Or Death.Diesel fuel or hydraulic fluid under pressure can penet

47OPERATIONPower Take-Off (PTO) (Model HDPTO)Description The front PTO is standard equipment on the HDPTO model only.The PTO must be in the disengaged

48OPERATIONAttachments (Models HD and HDPTO)Choosing The Correct Attachment WARNING! Avoid Injury or Death. Never use attachments or buckets which are

4INTRODUCTIONFailure to follow the warnings contained in this manual can result in severe injury or death.A POLARIS BRUTUS is not a toy and can be haz

49OPERATIONAttachments (Models HD and HDPTO)Installing And Removing AttachmentsThe PRO-TACH attachment system is used for fast changing of buckets and

50OPERATIONAttachments (Models HD and HDPTO)Installing And Removing AttachmentsRemoving:Tip: In muddy conditions or to prevent the attachment from fre

51OPERATIONPower Take-Off (PTO) (Models HDPTO)Installing And Removing The PTOThe BRUTUS Model HDPTO is factory equipped with a PTO.The PTO has a rated

52OPERATIONPower take-Off (PTO) (Models HDPTO)Installing And Removing The PTOInstalling (Con’d)Each attachment has a spe-cific length PTO drive shaft

53OPERATIONDriving UphillWhenever traveling uphill, follow these precautions:1. Always travel straight uphill.2. Avoid steep hills (15° maximum). For

54OPERATIONDriving DownhillWhen driving down-hill, follow these pre-cautions:1. Avoid steep hills (15° maximum).2. Drive straight downhill. Avoid desc

55OPERATIONDriving on Slippery SurfacesSkidding or sliding can cause loss of control or overturn (if tires regain traction unexpectedly). When operati

56OPERATIONDriving Over ObstaclesFollow these pre-cautions when oper-ating over obstacles:1. Always check for obstacles before operat-ing in a new are

57OPERATIONDriving Through WaterYour POLARIS BRUTUS can operate through water up to a maximum recommended depth equal to the floorboards. NOTICE: Driv

58OPERATIONParking the Vehicle1. Press the brake pedal until the utility vehicle comes to a complete stop. Stop the vehicle on a level surface.2. When

5INTRODUCTIONVehicle Identification NumbersRecord your vehicle's identification numbers and key number in the spaces provided. Remove the spare k

59OPERATIONHauling CargoHauling cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in se

60OPERATIONHauling CargoThe BRUTUS has been designed to carry or tow specific capacities. Always read and understand the load distribution warnings li

61OPERATIONTowing LoadsTowing improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precaution

62OPERATIONDumping the Cargo Box1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline.

63OPERATIONOperating With A Full Bucket And Empty Cargo BoxWith a loaded bucket and an empty cargo box, go up or down the slope with the heavy end tow

64OPERATIONFilling And Emptying The BucketFillingLower the attachment arm all the way (Item A) and tilt the bucket forward (Item D) until the cutting

65OPERATIONLeveling The Ground Using FloatRaise the attachment arm (Item B) and tilt the bucket forward (Item D).Push the joystick all the way forward

66OPERATIONAll Wheel Drive (AWD)Engaging AWDPress the top of the rocker switch to engage All Wheel Drive (AWD). The illuminated amber AWD switch indic

67OPERATIONSafety Rules For PTO Operation (HDPTO)WARNING!Avoid Injury Or Death• Do Not exceed the rated attachment PTO speed.• Stay clear of rotating

68OPERATIONOperating The PTO (HDPTO)The BRUTUS HDPTO utility vehicle is factory equipped with a PTO. The PTO has a rated speed of 2000 RPM.Read and un

6SafetySafety and Information LabelsWarning labels have been placed on the vehicle for your pro-tection. Read and follow the instructions of the label

69OPERATIONOperating The PTO (HDPTO)See the attachment Owner’s Manual for the correct operating procedure for your attachment.Install the attachment o

70ATTACHMENT ARMRemoving And Installing (Models HD and HDPTO)DescriptionWhen the PRO-TACH attachment system is not being used, it can be removed from

71ATTACHMENT ARMRemoving And Installing (Models HD and HDPTO)The PRO-TACH attachment system is used for fast changing of buckets and other attachments

72ATTACHMENT ARMRemoving And Installing (Models HD and HDPTO)Installing:WARNING! Avoid Injury. Keep fingers and hands out of pinch points when removin

73ATTACHMENT ARMRemoving And Installing (Models HD and HDPTO)Installing (Cont’d):6. Start the engine. See page 41. Press the bottom of the joy-stick l

74PTO SYSTEMRemoving And Installing PTO Shafts (Models HDPTO)DescriptionIf the utility vehicle will not be used for PTO driven attach-ments for extend

75PTO SYSTEMRemoving And Installing PTO Shafts (Models HDPTO)Removing (Cont’d):7. Remove the four bolts and nuts (Item 1) and remove the PTO shaft car

76EMISSION CONTROL SYSTEMSNoise Emission Control SystemDo not modify the engine, intake or exhaust components, as doing so may affect compliance with

77MAINTENANCEPeriodic Maintenance ChartCareful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, ad

78MAINTENANCEPeriodic Maintenance ChartPerform all services at whichever maintenance interval is reached first.► Perform these procedures more often f

7SAFETYSafety Labels and LocationsAge 16 WarningWARNINGNO OPERATOR UNDER 16Operating this vehicle if you are under the age of 16 increases your chance

79MAINTENANCEPeriodic Maintenance Chart► Perform these procedures more often for vehicles subjected to severe use.E Emission-Related ServiceD Have an

80MAINTENANCEPeriodic Maintenance Chart► Perform these procedures more often for vehicles subjected to severe use.E Emission-Related ServiceD Have an

81MAINTENANCEPeriodic Maintenance Chart► Perform these procedures more often for vehicles subjected to severe use.E Emission-Related ServiceD Have an

82MAINTENANCEPeriodic Maintenance Chart► Perform these procedures more often for vehicles subjected to severe use.E Emission-Related ServiceD Have an

83MAINTENANCELubrication RecommendationsCheck and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on pa

84MAINTENANCEStart Interlock SystemDescription The utility vehicle is equipped with a Start Inter-lock System. The following must be in place before t

85MAINTENANCETravel Direction And Engine Speed Control System (Models HD And HDPTO OnlyDescriptionThe travel direction control system on models HD and

86MAINTENANCEHorse Power ManagementDescriptionHorsepower management automatically increases or decreases pressure to the hydrostatic transmission to s

87MAINTENANCEEngine OilAlways check the oil level daily. Change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning o

88MAINTENANCEEngine OilOil and Filter ChangeAlways change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on

8SAFETYSafety Labels and LocationsAttachment Arm WarningWARNINGAvoid Serious Injury Or Death.• Do not exceed attachment arm rated capacity.• Keep byst

89MAINTENANCEGearcasesGearcase Specification ChartTransmission (Main Gearcase)Always check and change the transmission oil at the inter-vals outlined

90MAINTENANCEGearcasesFront GearcaseAlways check and change the front gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginni

91MAINTENANCECooling SystemThe engine coolant level is controlled or maintained by the recovery system. The recovery system components are the overflo

92MAINTENANCECooling SystemOverflow Bottle Coolant LevelAlways check and change the coolant at the intervals outlined in the Periodic Maintenance Char

93MAINTENANCEVehicle ImmersionNOTICE: If your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Tak

94MAINTENANCEFuel Filter/Water SeparatorThe fuel filter/water separator is located under the cargo box on the left side of the vehicle.Inspect the sep

95MAINTENANCEAir Pre-FilterAlways clean the pre-filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 78. Service the p

96MAINTENANCEAir FilterAlways change the air fil-ter at the intervals out-lined in the Periodic Maintenance Chart begin-ning on page 78. Service the a

97MAINTENANCEHydraulic/Hydrostatic SystemChecking FluidWARNING!Avoid Injury Or Death.Always clean up spilled fuel or oil. Keep heat, flames, sparks or

98MAINTENANCEHydraulic/Hydrostatic SystemRemoving And Replacing Hydraulic/Hydrostatic FilterChange the hydraulic/hydrostatic filter at the intervals o