8SAFETYOperator SafetyThe following signal words and symbols appear throughout thismanual and on your vehicle. Your safety is involved when these word
98MAINTENANCEGeneral MaintenanceEmergency SuppliesFor added protection, carry the following items on your snowmobile atall times:SSpare Drive Belt SEx
99MAINTENANCETrack MaintenanceTrack TensionTrack adjustment is critical for proper handling. Always maintaincorrect tension and alignment. Tension adj
100MAINTENANCETrack MaintenanceIf the track needs adjustment (continued):8. Repeat the measurement on the other side of the track. NOTE:Check more fre
101MAINTENANCETrack MaintenanceTrack Insp ectio nUsing a hoist, safely lift and support therear of the snowmobile off the ground.Rotate the track by h
102MAINTENANCESteering SystemSteering Inspectio n and AdjustmentEach week, or before a long ride, check fasteners and tighten if needed.Specific faste
103MAINTENANCESteering SystemSki AlignmentWith the handlebars i n a straight ahead position, and with vehicleweight compressing the suspension, measur
104MAINTENANCESteering SystemSki SkagsCheck skags weekly to maintain positive steering characteristics. Skagsmust be replaced when worn to half their
105MAINTENANCESuspension MaintenanceHi-Fax WearReplace Hi-fax when a thicknessof 5/16″ (.8 cm) is reached.Check Hi-fax wear bymeasuring the thickness
106MAINTENANCESuspension MaintenanceLoose nuts and bolts can reduce your snowmobile’s reliability andcause needless repairs and down time. Before begi
107MAINTENANCEExtended StorageBearingsGrease the jackshaft and drive shaft clutch side bearings with PolarisPremium All-Season Grease or a similar hig
9SAFETYOperator SafetyWARNINGDriving a snowmobile requires your full attention. DO NOTdrink alcohol or use drugs or medications before or whiledriving
108MAINTENANCEExtended StorageEngine ProtectionProper preparation of the engine and fuel system is vital to t heprevention of rust and corrosion on pr
109MAINTENANCEExtended StorageTrack and SuspensionModerate track tension should be maintainedduring summer storage. The machine shouldbe supported off
110MAINTENANCEBatteryBattery ConnectionsKeep battery terminals and connections free of corrosion. Whencleaning is necessary, remove the corrosion with
111MAINTENANCEBatteryWhen your snowmobile is placed in storage for one month or more:S Remove the battery.S Charge it to the proper level.S Store it i
112SPECIFICATIONSCapacities and DimensionsBody Style EDGERider Capacity 2Dry Weight (Est.) 581 lbs/264 kgFuel Tank capacity 11.8 gal/44.7 ltrHeight 48
113POLARIS RECOMMENDED PRODUCTSPart No. DescriptionEngine Lubricants2870791 Fogging Oil (12 oz. Aerosol)2871281 Premium 4 Synthetic 0W-40 Engine Oil (
114TROUBLESHOOTINGSuspension TroubleshootingProblem Solution (perform only one change at a time)Rear suspensionbottoms too easily-Increase torsion spr
115TROUBLESHOOTINGBelt TroubleshootingBelt Wear/BurnBelt Wear/Burn DiagnosisCauses SolutionsDriving at low RPM Drive at higher RPMs. Gear the machine
116TROUBLESHOOTINGEngine TroubleshootingCAUTION: All engine service and repair should be performed by aqualified Polaris dealer with training in EFI e
117TROUBLESHOOTINGEngine TroubleshootingProblem Probable Cause SolutionNoise in drivesystemBroken drive clutchcomponentsBearing failure/chaincase, jac
10SAFETYOperator SafetyStay Away F rom Movin g PartsBe alert when riding, and remain properly seated to stay clear of thetrack. Your snowmobile is pro
118TROUBLESHOOTINGEngine TroubleshootingProblem Probable Cause SolutionEngine turnsbut fails to startFaulty ignitionNo fuel to engineAir in fuel lineP
119WARRANTYService And W arranty InformationPolaris Anti-Theft SystemThe Polaris anti-theft system (PATS) monitoring program is designedto aid owners
120WARRANTYLimited WarrantyPolaris Industries Inc., 2100 Highway 55, Medina, MN 55340, provides a ONE YEARLIMITED WARRANTY on all components of the Po
121WARRANTYLimitations of warranties and remediesALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IM-PLIED WARRANTIES OF MERCHANTABILITY AND F
122WARRANTYConditions and ExclusionsIn order to qualify for warranty, the product must have been properly set up and tested bya Polaris Dealer (if app
123WARRANTYPolaris Second Y ear Engine Service ContractSecond Year Engine Service Contract is standard on all eligible newand unused snowmobiles that
124WARRANTYPolaris Second Y ear Engine Service ContractCoverageS Failure due to unauthorized service.S Failures due to lack of service as required i n
125INDEXAAccessories 46...Airbox 23...BBattery 107-111...Battery Connections 110...Battery F
126INDEXGGeneral Maintenance 76-98...HHandlebar Adjustments 45...Headlight Adjustment 89...Headlights 90...Hi-Fa
127INDEXSSpring Preload 40...Spring Tension, Rear 39...Starting 62...Starting the Engine 52...Steer
11SAFETYOperator SafetyRiding PositionOperating a snowmobile requires skill and balance for proper control.Rider positions may vary from person to per
12SAFETYOperator SafetyCargo OverloadToo much weight on the rear of the machine may reduce your ability tosteer. Do not exceed carrier and rack weight
13SAFETYOperator SafetyExcessive SpeedObserve all state and local laws governing snowmobile operation.They’ve been established for your protection.Alw
14SAFETYOperator SafetyDriver AwarenessSlow down when traveling near poles,posts, or other obstacles. Be especiallyalert if you’re snowmobiling after
15SAFETYOperator SafetyIce and Snow Build -upBefore driving, manually turn the skis to the left and right to be sureice and snow are not interfering w
16SAFETYOperator SafetyDriving in Hilly TerrainOperating i n hilly terrain requires extreme caution to maintain balanceand avoid roll-over. If climbin
17SAFETYOperator SafetyDriving DownhillWhen riding downhill, shift your weight to the rear of the machine andreduce your speed to a minimum. Apply jus
Read, understand, and follow all of the instructions andsafety precautions in this manual and on all product labels.Failure to follow the safety preca
18SAFETYOperator SafetyIntake SilencerDamage to the engine may occur if the intake silencer or filter areremoved.ClutchesDo not attempt to service the
19SAFETYOperator SafetyPowder Snow OperationSince snow provides t he only lubrication for the power slidesuspension and cooling for the engine, adequa
20SAFETYOperator SafetyYour Polaris snowmobile is a well-engineered and well-constructedrecreational vehicle. Follow the recommended maintenance progr
21SAFETYOperator SafetyDriving ResponsiblyEvery snowmobile handles differently, and even the most docileconditions may become dangerous if operators d
22SAFETYOperator SafetyWindchill/Temperature ChartsThe following charts will help you determine when t emperaturesbecome dangerous for riding.WIND CHI
23SAFETYSafety Decals and LocationsNOTE: Warning decals have been placed on the vehicle for yourprotection. Read and follow the instructions on each d
24SAFETYSafety Decals And LocationsTrack Warning DecalThe track warning decal (PN 7076360) islocated on the rear tunnel:Stay clear of track. Do not si
25SAFETYSafety Decals And LocationsPassenger WarningThe Frontier snowmobile isdesigned for the operator and onepassenger. The passenger warningdecal (
26SAFETYSafety Decals And LocationsOperation Warning DecalAn operation warning decal ispresent on t he console of the PolarisFrontier snowmobile in bo
27SAFETYSafety Decals And LocationsStandard Reverse Warning DecalThe reverse warning decal (PN 7079002) is located above theinstrument housing:CAUTION
1What’s the hottest thing on snow?Our new web site. And it’s designed just for YOU!S Technical tipsS New product introductionsS Event schedulesS Parts
28FEATURES AND CONTROLS1. Fuel Filler Cap2. Ignition Switch3. Brake Lever4. Electronic Fuel Gauge5. Speedometer6. Headlight High Beam Light7. Low Oil
29FEATURES AND CONTROLS1. Hood2. Headlight3. Windshield4. Handlebar5. Seat6. Storage/Rear7. Taillights8. Cargo Carrier9. Snow Flap10. Suspension11. Tr
30FEATURES AND CONTROLSMalfunction Indicator Lamp (MIL)The Frontier is equipped with amalfunction indicator lamp (CHECKENGINE light) to assist your Po
31FEATURES AND CONTROLSCheck Engine LightYour EFI system has an Electronic Control Unit (ECU), which ispre-coded for any potential problems your EFI s
32FEATURES AND CONTROLSBlock HeaterTo improve cold-weather starting, a block heater has been installed onthe engine of your snowmobile. When connected
33THE PERFECT FITFront Suspension AdjustmentsBefore fine-tuning adjustments are made, break in the suspension forapproximately 150 miles (240 km) and
34THE PERFECT FITFront Suspension AdjustmentsThe tension at which the shock coil spring i s set is called springpreload. For the best ride, the spring
35THE PERFECT FITFront Suspension AdjustmentsAdjusting Front Shock Spring PreloadIncreasing spring preload will increaseski-to-ground pressure. Decrea
36THE PERFECT FITFront Suspension AdjustmentsIf the spring preload is at its maximum and you want more adjustment:S Remove the existing spring and ins
37THE PERFECT FITFront Suspension AdjustmentsIndy Select IFS ShockSome snowmobiles are equipped with Indy Select IFS shocks, whichallow you to make ad
2All information in this manual is based on the latest product data and specificationsavailable at the time of printing. Polaris Industries Inc. reser
38THE PERFECT FITRear Suspension AdjustmentsRider weight, riding style, trail conditions, and vehicle speed all affectsuspension action.Each rear susp
39THE PERFECT FITRear Suspension AdjustmentsRear Spring TensionTo adjust rear torsion spring tension, rotate the three-position camusing the engine sp
40THE PERFECT FITRear Suspension AdjustmentsInitial Spring Preload Setting (Sag Method)To set up the EDGE rear suspensiontorsion spring preload, measu
41THE PERFECT FITRear Suspension AdjustmentsIndy Select Rear ShockThe Indy Select rear shock allows for adjustments to the compressionvalving. Locate
42THE PERFECT FITRear Suspension AdjustmentsOptional Coil SpringsDifferent rate coil springs are available for some shocks if a firmer rideis desired.
43THE PERFECT FITRear Suspension AdjustmentsRear To Front Cou p lin g and the Rear Rear ScissorStop (RRSS)The rear rear scissor stop couples the movem
44THE PERFECT FITRear Suspension AdjustmentsWeight Transfer During AccelerationRear Rear Scissor Stop (RRSS)The preferred method for controlling weigh
45THE PERFECT FITHandlebar AdjustmentsFollow these steps to adjust the handlebars for a personal fit.1. Remove the handlebar cover toexpose the handle
46THE PERFECT FITAccessoriesPolaris offers a wide range of accessories for your snowmobile. Frommap light to saddlebags, Polaris has the accessories t
47PRE-RIDE INSPECTIONBefore starting the engine, always check all of the items outlined onthe following pages.Read and Understand Your Owner’s ManualR
3WELCOMEThank you for purchasing a Polaris vehicle, and welcome to ourworld-wide family of Polaris owners. We proudly produce an excitingline of utili
48PRE-RIDE INSPECTIONHydraulic BrakesProperly functioning brakesare critical to your safety.Always check the followingitems to assure properoperation
49PRE-RIDE INSPECTIONPark Brake Lever LockYour snowmobile has a park brake lever lock located over the brakelever. Use the brake lever lock when you w
50PRE-RIDE INSPECTIONSteering SystemManually turn the skis completely to the right and to the left. If anydifficulty is encountered, check for ice and
51PRE-RIDE INSPECTIONThe following items must be checked before each use of the vehicle.Check these items after starting the engine (see page 52), but
52OPERATIONStarting the EngineDo not depress the throttle until the engine starts.1. Pull the kill switch (shut-off switch) up to the RUN position.2.
53OPERATIONEngine Break-InNo single action on your part is as important to long, trouble-freemachine life as proper break-in of a new or rebuilt engin
54OPERATIONEngine Break-InLubricationAlways check the oil level when refueling. Oil must be maintainedbetween the SAFE and ADD marks on the dipstick.
55OPERATIONTrack Warm-UpFollow these steps to ensure proper warm-upof the engine, drive train and track.1. Use an appropriate stand t o securelysuppor
56OPERATIONFuelGasoline is highly flammable and explosive under certainconditions.S Always exercise extreme caution whenever handling gasoline.S Alway
57OPERATIONFuelThe fuel used in your Polaris engine is as important to engine life andperformance as the lubricant. Your Polaris engine is designed to
4TABLE OF CONTENTSWELCOME 3...TABLE OF CONTENTS 4...INTRODUCTION 5...
58OPERATIONFuelFuel System DeicersIf you use non-oxygenated fuel, Polaris recommends the regular use ofisopropyl-based fuel system deicer. Add one to
59OPERATIONOilOil L evelAlways check the oil level on the dipstick before each ride and whenrefueling. The dipstick i s l ocated on the lower left sid
60OPERATIONEngine Stop SwitchPush down on the engine stopswitch (A) to stop the engine in anemergency. This will ground outthe ignition and bring the
61OPERATIONThrottle LeverIf the engine stops abruptly when the throttle lever is released:1. Turn the ignition switch to OFF.2. Visually inspect the t
62OPERATIONEmergency StoppingThe following chart lists methods for stopping the snowmobile in theevent of an emergency. Refer to page 60 for more i nf
63OPERATIONReverse OperationMake sure the shift lever is shifted completely into forward or reverseposition. Do not force the shift lever into reverse
64OPERATIONDaily StorageAt the end of each ride, park the snowmobileon a level surface and support it at the rearwith an appropriate track stand. The
65OPERATIONTowingFor your safety, do not attempt to use the t ow hitch until you’ve readthe following warnings and understand the proper hitch functio
66-NOTES-
67MAINTENANCEPolaris Recommended Maintenance ProgramTo ensure many trouble-free miles of snowmobiling enjoyment, followrecommended regular maintenance
5INTRODUCTIONImportant Notes for Owners and Driversn After reading this manual, store it i n t he snowmobile forconvenient reference. It should remain
68MAINTENANCEMaintenance ChartThe following chart is a guide based on average riding conditions. Youmay need to increase frequency based on riding con
69MAINTENANCEMaintenance ChartItem Weekly orbeforelong trip150 M.(240 km)1000 M.(1600 km)2000 M.(3200 km)SeePageTighten idler adjust bolt jam nuts X 1
70MAINTENANCEMaintenance LogPresent this section of your manual to your dealer each time yoursnowmobile is serviced. This will provide you and future
71MAINTENANCEMaintenance LogAdditional Services PerformedAuthorized Polaris Servicing DealerServicing TechnicianDate MileageType of ServiceAdditional
72MAINTENANCELubricationLubricate the suspension and steering components with PolarisPremium 4 all season grease annually or about every 1000 miles(16
73MAINTENANCELubricationThe suspension pivot shafts should be lubricated with Polaris P remiumAll Season Grease at 500 miles (800 km) initially, every
74MAINTENANCELubricationJackshaft BearingLoosen the driven clutch retaining bolt and pullthe clutch outward to expose the bearing andgrease fitting. I
75MAINTENANCELubricationChaincase OilCheck the chaincase oil level weekly and before any long trips.Place the machine on a level surface.Remove the di
76MAINTENANCEGeneral MaintenanceSpark PlugsS Use Champion RC7YC spark plugs.S Proper electrode gap is .035” (.9 mm)S Spark plug torque is 18-22 ft. lb
77MAINTENANCEGeneral MaintenanceSpark PlugsSpark plug condition is indicative of engine operation. The spark plugfiring end condition should be read a
6INTRODUCTIONPreservation of the EnvironmentPolaris is committed to supporting an environmental educationcampaign. We encourage state and provincial g
78MAINTENANCEGeneral MaintenanceIntake FilterThe intake foam filters limit snow ingestioninto the intake system. When operating inloose powder snow, c
79MAINTENANCEGeneral MaintenanceOil and Filter ChangeThe F rontier does not have a crankcase drain. The oil in the crankcasemust be drawn out through
80MAINTENANCEGeneral MaintenanceExhaust SystemCheck the exhaust system for wear or damage at approximately 2000miles (3200 km). To inspect, allow the
81MAINTENANCEGeneral MaintenanceCoolant MixtureThe coolant supplied in the system is a 50/50 mixture ofethylene-glycol and distilled water. This mixtu
82MAINTENANCEGeneral MaintenanceCoolant LevelThe coolant level in the coolant bottle mustbe maintained at the FULL COLD mark (A)to prevent overheating
83MAINTENANCEGeneral MaintenanceBleeding the Cooling SystemIf the pressure cap needs replacement, contact your dealer for thecorrect part. Use of a no
84MAINTENANCEGeneral MaintenanceDrive Chain TensionTo obtain correct chain tension:1. Rotate the driven clutchcounterclockwise to move all chainslack
85MAINTENANCEGeneral MaintenanceHydraulic Brake InspectionFrequently inspect the brakelever reserve. Firmlydepress the brake lever andmeasure the clea
86MAINTENANCEGeneral MaintenanceBrake Components1. Brake Caliper2. Chaincase3. Brake Disc4. Backing Plate5. Brake Pad Material (Replace when thickness
87MAINTENANCEGeneral MaintenanceBrake FluidAll DOT 3 brake fluid is not the same. We recommend the use of onlyPolaris DOT 3 high temperature brake flu
7INTRODUCTIONVehicle Identification NumbersThe tunnel vehicle identification number (VIN) and engine serialnumber are important for model identificati
88MAINTENANCEGeneral MaintenanceBleeding the Hydraulic Brake SystemAir in the hydraulic brake system will cause spongy brake lever action.Bleed the sy
89MAINTENANCEGeneral MaintenanceHeadlight AdjustmentThe headlight may be adjusted forvertical aim using the followingprocedure:1. Place the snowmobile
90MAINTENANCEGeneral MaintenanceNOTE: Do not touch a halogen bulb with bare fingers. Oil from skinleaves a residue, causing a hot spot that will short
91MAINTENANCEGeneral MaintenanceClutch SystemPeriodically inspect the clutch sheaves for damage, wear , or beltresidue. To maintain optimum performanc
92MAINTENANCEGeneral MaintenanceClutch Alignment and OffsetClutch center distance and alignment (A) arecrucial to maintaining optimum performance.See
93MAINTENANCEGeneral MaintenancePeriodically check the condition and tension of the drive belt, andalways carry a spare belt. For improved drive-away
94MAINTENANCEGeneral MaintenanceDrive Belt Installation1. Drop the drive belt over thedrive clutch and pull back theslack (A). NOTE: To ensuresatisfac
95MAINTENANCEGeneral MaintenanceDrive Belt DeflectionMeasure belt deflection with bothclutches at rest and in their fullneutral position.Place a strai
96MAINTENANCEGeneral MaintenanceReverse Kit Main t en an ceAlways maintain track tension as specified on page 99 when asnowmobile is equipped with rev
97MAINTENANCEGeneral MaintenanceTool KitA tool kit is included with each machine foremergency and routine maintenance.1. Phillips Screwdriver2. Tubula
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